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MILL S 200 U

MILL S 200 U
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MILL S 200 U

Product catalog summary
Overview
The Mikron MILL S 200 U is a high-precision vertical machining center designed for tool and mold-making, as well as high-quality part production. It integrates Swiss expertise and serves industries like watch-making, medical technology, and automotive.

Applications
This machine is ideal for complex parts and supports 5-axis simultaneous machining, ensuring high surface quality and dimensional accuracy across various materials and industries.

Key Features
  • Precision and Quality: Capable of producing exact parts with a robust spindle reaching 50,000 rpm.
  • Smart Machine Modules: Includes ITC, OSS, and PFP for enhanced precision, protection, and energy savings.
  • Automation: Supports automatic production with pallet magazines, boosting efficiency and reducing costs.

Technical Specifications
  • Work Area: High feed rates and acceleration across X, Y, Z axes.
  • Spindle: 50,000 rpm with high torque and minimal heating.
  • Tool Magazine: Configurations for 30, 60, or 150 tools with quick change systems.

Control System
The Heidenhain TNC 640 control system offers flexibility and efficiency with a user-friendly interface and touchable screen.

Precision and Calibration
Features direct position sensor systems and advanced cooling for thermal precision, with Automated Machine Calibration (AMC) for high accuracy.

Automation and Efficiency
Supports various pallet systems for automatic production, enhancing productivity and reducing downtime.

High-tech HSC Spindle
Advanced spindle technology ensures high rpm, torque, and stability for precise machining.

Chip and Dust Management
Efficient systems for chip and dust management maintain a clean work area and optimal machine performance.

Options and Customization
Offers customizable equipment options, including external coolant supply, mist extraction, and dust extraction systems.
Overview of GF Machining Solutions
GF Machining Solutions provides multi-technology solutions to enhance customer success through innovative machining solutions, including Milling, EDM, Laser technologies, Additive Manufacturing, Spindles, Tooling, and Automation solutions.

Key Technologies and Solutions
  • Wire-cutting EDM: Fast, precise, and energy-efficient machining for miniaturized components.
  • Die-sinking EDM: iGAP technology for increased speed and reduced electrode wear.
  • Hole-drilling EDM: High-speed drilling in conductive materials with five-axis capabilities.
  • Laser Texturing and Micromachining: Aesthetic and functional texturing for complex 3D geometries.
  • Laser Additive Manufacturing: Metal 3D printing solutions for complex parts.
  • Milling: Mikron MILL solutions offer fast, precise machining with high performance and automation.
  • High Performance Airfoil Machining: Dynamic manufacturing of precision airfoils at low cost.
  • Spindles: Step-Tec spindles ensure compact design and excellent repeatability.

Digitalization and Automation
GF Machining Solutions advances digital transformation with Industry 4.0 solutions, offering intelligent manufacturing and smart, connected machines. Their automation solutions are scalable and cost-effective.

Customer Support and Services
Provides three levels of support: Operations Support, Machine Support, and Business Support, with tooling systems offering high accuracy and reduced setup times.

Global Presence
GF Machining Solutions operates globally, ensuring customer support and service across the Americas, Europe, and Asia.
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Catalog excerpts

MILL S 200 U-1

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MILL S 200 U-2

GF Machining Solutions: all about you When all you need is everything, it's good to know that there is one company that you can count on to deliver complete solutions and services. From world-class electrical discharge machines (EDM), Laser texturing and Additive Manufacturing through to first-class Milling and Spindles, Tooling, Automation and software systems — all backed by unrivalled customer service and support — we, through our AgieCharmilles, Microlution, Mikron Mill, Liechti, Step-Tec and System 3R technologies, help you raise your game and increase your competitive edge. t We are Mikron...

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MILL S 200 U-3

18 Chip and dust management The Mikron MILL S 200 U has been designed for the highest precision and surface quality. These vertical high-speed machining centers are therefore offered for both tool and mold-making and the production of high-quality parts. They incorporate the full technical competence of the Swiss machine manufacturer. GF Machining Solutions

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MILL S 200 U-4

Complex parts Various materials Watch-making industry / micro mechanics + Form and position accuracy + Extremely small geometries + Part-specific handling systems Electrodes Tungsten-copper / graphite Tool and mold-making + Surface quality + Dimensional accuracy + Very small geometric features Prostheses and implants Titanium / CoCr Medical technology Powerful torque 5-axis simultaneous machining Perfect surfaces and working accuracy Fluidics Aluminum Automobile industry 5-axis simultaneous machining Shortest machining time Excellent surface quality ++ Reflectors Powder-metallurgical tool steel...

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MILL S 200 U-5

Perfect 5-axis machining without restriction. Drive with ball screw Drive with linear direct motor

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MILL S 200 U-6

Precision and quality for tooland mold-making, as well as exact parts production Mikron MILL S 200 U Table design as 5 axes Mikron MILL S 200 U Robust tool spindle with 50,000 rpm Minimal distance from laser to workpiece Tool magazine with 30/60/140 tools Suction Machine hood for thermal and acoustic insulation High-performance machine control Automatic table clamping chuck with optional media feedthrough Chip tray Machine base made of polymer concrete with 3-point assembly APS (Advanced Process System) PFP (Power Fail Protection) ITC (Intelligent Thermal Control) OSS (Operator Support System)...

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MILL S 200 U-7

For uncompromising demands. Dynamics and precision brought together in one unit. Short power flow, short tolerance chain With high-speed milling machines, most important pre requisites for very high precision and surface quality are damping and the stability of the machine structure. The r evolutionary axis concept of the Mikron MILL S 200 U therefore consists of the following: + Polymer concrete machine base with strong damping properties and heavy static weight + Optimized force application and transmission within a slide construction + Linear axes with recirculating roller guides 35 mm wide...

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MILL S 200 U-8

Optimal machining efficiency is at your fingertip The Heidenhain TNC 640 control provides flexibility and e fficiency from job preparation until part is milled. Mounted on a pivot arm to give more operator’s accessibility, the touchable screen allows the operator to quickly navigate through the control. Thanks to an user-friendly and practical interface in combination with several functionalities, the Heidenhain TNC 640 support operators in their daily job giving to them more availability for other tasks. AMC (Automated Machine Calibration) Higher precision from the beginning AMC Every MILL S...

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MILL S 200 U-9

smart machine Enhance your process beyond program and machine setup The smart machine functionalities gathers a range of modules that offers various features in order to make the Milling process “intelligent,” smart machine classic package Find your market and tune your machine accordingly Time smart machine modules like OSS and software tools such as rConnect boost your productivity. OSS extreme yields up to 24 % more speed with improved surface finish and accuracy. + Significantly reduce production costs Saving energy smart machine modules like Econowatt, saving up to 50% energy, are ecological...

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MILL S 200 U-10

Table variants As flexible as required Fully automatic production of small batches Avoid unproductive periods during the production of small batches through Automatic zero-point clamping system for pallets Automated changing of pallets or pallet-bound, part-specific zero oint p clamping systems + Automated changing of customerspecific individual parts through the employment of part-specific, zero oint clamping systems p A solution for all automation projects Wide selection of simple or complex pallet designs System 3R GPS 120 System 3R GPS 120 with up to 4 additional media on the pallet surface...

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MILL S 200 U-12

Core components: Static and dynamic precision Static precision Dynamic precision Swiss thoroughness Prior to delivery, each Mikron MILL S machine undergoes a comprehensive quality inspection in our air-conditioned a ssembly hall according to GF Machining Solutions ac ceptance guidelines. Position sensor systems All Mikron MILL S 200 U machines are equipped with direct position sensor systems in the linear and rotary axes as standard. Resolution in the nanometer range Protected by sealing air Scanning reticle Condenser lens Reference mark Glass scale Grating period Photovoltaic cells

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MILL S 200 U-13

Core components: Thermal precision and component precision Thermal precision Component precision Cooling concept and reserve capacity The Mikron MILL S 200 U leads precision machining into a new era. Sophisticated cooling management for heat discharge of the electrical drive groups. Micro machining made easy The workpiece and tool measuring systems are especially suited for micro machining. All linear axes and the circular-swivel unit feature a separate cooling circuit. Low tactile forces allow for damagefree and highly precise measurement of geometric features + Precision laser optics for highly...

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.