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Mikron MILL X 400

Mikron MILL X 400
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Mikron MILL X 400

Product catalog summary
Introduction
The document introduces the Mikron MILL X series by GF Machining Solutions, emphasizing its role in high-speed milling (HSM) technology for producing small, precise, and complex parts across industries like automotive, ICT, medtech, aerospace, and machinery.
Market Segments and Applications
The Mikron MILL X series targets multiple sectors, including ICT, automotive, general mechanics, aerospace, and medical, focusing on high productivity for small to mid-size series production of complex parts.
Technology and Solutions
The series is noted for its high-speed milling capabilities, offering dynamic accuracy, fast setup changes, and sustainable quality. It features integrated or third-party automation, advanced thermal management, and direct linear and rotating drives.
Complex Parts in Perfection
Designed for 24/7 flexible production, the series allows quick transitions from batch production to express jobs, providing the fastest 5-axis HSM precision solution for competitive advantages in automated machining.
Smart Machine Features
The "smart machine" concept includes modules for precision enhancement, protection, energy saving, and process optimization, with features like OSS, APS, and rConnect to boost productivity, extend machine life, and reduce energy consumption.
Accuracy and High-tech Motor Spindles
The series ensures high precision through its design, core components, and thermal management systems. The Step-Tec Spindle series provides thermal stability and high precision, suitable for mold making and production.
Tool Magazine and Automation
Customizable tool magazine solutions are available, with various tool capacities and automation features like simultaneous machining and feeding, ergonomic access, and automatic tool changers.
Table Variants and Automation Interface
Various table sizes and automation interfaces are detailed, facilitating easy integration with robot systems and enhancing productivity by reducing setup times.
Chip and Mist Management
Effective chip and mist management solutions are tailored to different materials and processing strategies, including chip conveyors, coolant filtration units, and wash down systems.
Customer Services and Digital Connectivity
GF Machining Solutions offers digital services through rConnect, providing live remote assistance and maximizing machine uptime with features like audio, video, chat, and system access.
Overview
GF Machining Solutions provides advanced manufacturing technologies, including Milling, EDM, Laser, Additive Manufacturing, and Automation solutions, designed to enhance productivity, efficiency, and quality across various industrial sectors.
rConnect: Live Remote Assistance
The rConnect Cockpit offers real-time machine status updates and supports operators, technicians, and managers in daily machine-related activities, ensuring secure, encrypted connections for remote services, certified by TÜViT.
Additive Manufacturing (AM)
GF Machining Solutions integrates AM with traditional technologies like the Mikron MILL X Milling machine to achieve superior surface finishes, allowing for complete design freedom and reduced lead times, paving the way for future automation in AM.
Mikron MILL X Series
The Mikron MILL X series includes high-speed, high-performance milling centers designed for precision and efficiency, with technical specifications varying across models (400, 600, 800), offering different work areas, spindle speeds, and automation capabilities.
Technical Specifications
Each Mikron MILL X model has specific technical data, including work area dimensions, spindle speeds, and tool magazine capacities, equipped with Heidenhain control units and various automation options.
Productivity Enhancements
GF Machining Solutions emphasizes productivity through advanced EDM technologies, high-speed milling, and dedicated aerospace machining centers, with Step-Tec Spindles ensuring accuracy and thermal stability.
Tooling and Automation
System 3R provides integrated tooling, automation, and software solutions to enhance manufacturing efficiency and competitiveness.
Customer Services
Support is offered at three levels: Operations Support for consumables, Machine Support for technical services, and Business Support for productivity improvements.
Laser Technologies
Laser texturing and additive manufacturing are highlighted for their precision and environmental benefits, with GF Machining Solutions collaborating with EOS to optimize AM for the mold industry.
Conclusion
GF Machining Solutions is committed to enabling efficient and effective business operations through innovative technologies and comprehensive customer services.
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Catalog excerpts

Mikron MILL X 400-1

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Mikron MILL X 400-2

GF Machining Solutions : all about you When all you need is everything, it’s good to know that there is one company that you can count on to deliver complete solutions and services. From world-class electrical discharge machines (EDM), Laser texturing and Additive Manufacturing through to first-class Milling and Spindles, Tooling, Automation and software systems — all backed by unrivalled customer service and support — we, through our AgieCharmilles, Microlution, Mikron Mill, Liechti, Step-Tec and System 3R technologies, help you raise your game and increase your competitive edge.

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Mikron MILL X 400-3

Market segments and applications 4 Complex parts in perfection 8 High-tech motor Spindles 14 Table variants, Tooling and Automation 18 Chip and mist management 22 Post-processing 3D printed metal parts 24 Since the beginning of high-speed Milling (HSM), GF Machining Solutions has pioneered the development of this technology. The Mikron MILL X series is the result of this continuous development, bringing together the utmost features that make it the reference solution within the industry. The Mikron MILL X solutions are 3- and 5-Axis extreme high-speed Milling solutions for manufacturers...

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Mikron MILL X 400-4

Market segments and applications

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Mikron MILL X 400-6

+ Productivity + Dynamic accuracy at fastest processing speed + Fast setup change for flexible production + Sustainable quality in split-batch production Part production with highest productivity and quality

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Mikron MILL X 400-7

• Master the challenges of a wide range of applications and short term-market requirements • Go from blank to finished part on the smallest footprint, thanks to a flexible 5-Axis machine and produce your part on one machine in a single clamping Integrated or third-party Automation in smallest footprint Unrivaled accessibility with or without Automation Reliable process due to sophisticated thermal management system Best damping characteristics due to mineral cast machine base Direct linear and rotating drives for highest dynamic process smart machine for precision, protection, time and saving...

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Mikron MILL X 400-8

Complex parts in perfection React fast, drive fast and win the race Flexibility + 24/7 flexible production + Always be able to answer customers' short-notice requests + Change from batch production to express job within minutes Productivity + Fastest 5-Axis HSM precision solution + Ideal machine design with automated 5-Axis machining creates competitive advantages + Reliable system for 24/7 production Fulfill market demands at any time Go from order to finished part just fast

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Mikron MILL X 400-9

Generate profit around the clock within limited production time Best practice Express jobs Challenging parts Setup new jobs Batch production Long running parts Less challenging parts Profitability + Complete machining in one setup + Optimal productivity with minimal manpower + Highest autonomous productivity on smallest footprint + Sustainable precision and surface quality + Generate value-added profit 24/7 Competitive cost per part just better 9 smart machine Tuning Machine Options Automation Tooling

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Mikron MILL X 400-10

smart machine This includes a range of modules that are collectively referred to under the generic term "smart machine" and that fulfill various functions. In order to make the Milling process "intelligent," various requirements have to be implemented. 1st is establishing comprehensive communication between man and machine, which makes available precise information that the operator requires to assess the Milling process. 2nd is supporting the operator in the optimization of the process, which considerably improves the performance. 3rd is the machine optimizing the Milling process, which improves...

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Mikron MILL X 400-11

Simply better results with the smart machine Econowatt Saving energy: an ec ological necessity and an econ omic advantage. M si e a o e n p sure ito and arts men t rin pr g. ecis e Po n Prot wer Fail Protectio res ects aga inst power failu and voltage drops. Safe ty thro ess. ugh a controlled proc gent Thermal Control Intelli C the machine has With IT mal process knowledge. ther atic recalibration. Autom tor Support System Opera lligent system adjusts t inte he The mic behavior exactly as dyna ssary for the workpiece. nece

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Mikron MILL X 400-12

Static accuracy Perfect machine design with highest mechanical requirements provides the basis for a high-precision machine. Moreover, GF Machining Solutions spares no effort to implement state-of-the-art components to create the best package for your Milling applications. • Comprehensive and reliable Milling solution for light material parts produciton as a result of machine design, core components and complete process know-how

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Mikron MILL X 400-13

Dynamic accuracy Stability, highest dynamic drives and ingenious software are primary prerequisites for maximum productivity and best workpiece quality. + Concrete polymer with high thermal inertia and excellent damping properties + Optimized force distribution within castings + High-precision direct drives and guides for high dynamics and rigidity + Direct path measuring system in the linear and rotative axis + Intelligent software compensation Thermal accuracy The Mikron MILL X series leads precision machining into a new era. Its sophisticated temperature management system comprises separate...

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Mikron MILL X 400-14

High-tech motor Spindles core components Step-Tec _0$>.nCV • Your reliable and stable Milling process is secured, thanks to an ingenious temperature control system Mikron MILL X 400 + + + + Mikron MILL X 400 U + + + + Mikron MILL X 600 U + + + + + OptiCool Step-Tec's OptiCool Spindle series ensures not only that the Spindle remains thermally stable, but that natural heat transfer to the Spindle support (e.g., Z-Axis) is limited to the lowest amount possible, in order to preserve the machine's geometry. Best polar thermal balance around the surface contacting the...

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Mikron MILL X 400-15

Tool magazine Individual solutions tailored to your production needs Tool Automation in every configuration level + Simple, double-row disc magazine or ATC + Reliable “pickup” changing system + Feed control via light beam + Orientation of the touch probe User-friendly tool feeding Productivity and process reliability are ensured by lateral tool feeding + Simultaneous machining and feeding + Simple feed monitoring through large glass panel + Ergonomic access Automatic Tool Changer Optionally available in a variety of capacities: Mikron MILL X 400 Mikron MILL X 400 U HSK-E40: 18, 36, 68, 168, 308...

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