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Mikron MILL S 400

Mikron MILL S 400
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Mikron MILL S 400

Product catalog summary
Overview
The document provides an in-depth look at the Mikron MILL S series by GF Machining Solutions, focusing on its high-speed milling capabilities for mold and die manufacturers. It highlights the company's comprehensive solutions and services, including EDM, laser texturing, additive manufacturing, milling, spindles, tooling, automation, and software systems.

Market Segments and Applications
The Mikron MILL S series serves various market segments with its 3-axis and 5-axis applications, including watchmaking, ICT machining, electronics, packaging, infrastructure, automotive, and fast-moving consumer goods.

Technology and Solutions
Designed for precision and quality in tool and mold making, the series offers high-speed milling with features like thermal management, mineral cast machine bases, direct linear and rotative drives, and smart machine modules for enhanced precision, protection, time efficiency, and energy savings.

Ambient Robust
The Ambient Robust feature ensures precision despite ambient temperature variations, reducing production time and energy consumption. It includes OSS extreme for higher precision and surface quality, and ITM for reliable tool monitoring.

Control and Calibration
The Heidenhain TNC 640 control system provides flexibility and efficiency, while Automated Machine Calibration (AMC) and Original Manufacturer Calibration (OMC) ensure precise machine kinematics and tool measurement.

High-tech Motor Spindles
High-tech motor spindles from Step-Tec are detailed, emphasizing their thermal stability and precision. OptiCool and CoolCore technologies maintain thermal balance and reduce temperature fluctuations.

Tool Monitoring
Intelligent Tool Measurement (ITM) ensures precise and stable production through accurate tool measurement and monitoring.

Table Variants, Tooling, and Automation
The series offers flexible table variants and automation solutions to enhance productivity and quality, with tool magazine options ranging from 15 to 68 tools.

Chip, Mist, and Dust Management
Solutions for clean machining, both wet and dry, are outlined, with options for chip, mist, and dust management tailored to different materials and processing strategies.

Additive Manufacturing and Cooling Channels
Additive Manufacturing (AM) is highlighted for creating complex 3D conformal cooling channels, improving productivity and quality in injection molding and die casting processes. The integration of AM with traditional milling results in hybrid mold inserts that are economical and efficient.

Automation and Job Tool Manager
Integrated automation features like the Job Tool Manager (JTM) enhance shop floor agility, allowing for easy job prioritization, tool management, and scheduling through a user-friendly interface.

Technical Specifications
Detailed technical specifications for various models within the Mikron MILL S series are provided, including work area dimensions, feed rates, spindle speeds, and tool magazine capacities.

rConnect Digital Services
GF Machining Solutions offers rConnect, a digital services platform with Live Remote Assistance and Messenger services for real-time support and machine data monitoring.

Customer Services and Global Presence
GF Machining Solutions emphasizes comprehensive support services, including operations, machine, and business support, with a global presence across Europe, the Americas, and Asia.

Conclusion
GF Machining Solutions provides innovative solutions in milling, EDM, laser, and additive manufacturing, supported by robust customer services and a global network, positioning them as a leader in advanced manufacturing technologies.
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Catalog excerpts

Mikron MILL S 400-1

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Mikron MILL S 400-2

GF Machining Solutions: all about you When all you need is everything, it's good to know that there is one company that you can count on to deliver complete solutions and services. From world-class electrical discharge machines (EDM), Laser texturing and Additive Manufacturing through to first-class Milling and Spindles, Tooling, Automation and software systems — all backed by unrivalled customer service and support — we, through our AgieCharmilles, Microlution, Mikron Mill, Liechti, Step-Tec and System 3R technologies, help you raise your game and increase your competitive edge. t We are Mikron...

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Mikron MILL S 400-3

4 Market segments and applications 14 High-tech motor Spindles 16 Table variants, Tooling and Automation 19 Chip, mist and dust management 23 Additive Manufacturing - for mold inserts 24 For a single machine with integrated Automation 25 For multiple machine integration in a cell line For more than 20 years, GF Machining Solutions has been pioneering the High Speed Milling (HSM) technology with its GF Mikron machines. The Mikron MILL S series is the result of this continuous development and brings together the utmost features that make it the reference solution within the industry. The Mikron...

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Mikron MILL S 400-4

Market segments and applications

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Mikron MILL S 400-5

Fast Moving Customer Goods

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Mikron MILL S 400-6

High-speed milling: precision and quality for tool- and moldmaking + Precision + Fastest process speed + Best surface finish “The best arguments are just best results” Mikron MILL

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Mikron MILL S 400-7

We have the right solution for you + Reliable process due to sophisticated thermal management system + Best damping characteristics due to mineral cast machine base + Direct linear and rotative drives for highest dynamic process + Unrivaled accessibility, with or without Automation + Integrated or third-party Automation in smallest footprint + smart machine modules for precision, protection, time and saving energy + Remote line assistance + Step-Tec Spindle + Heidenhain TNC 640 control • Master the challenge of delivering speed and quality at the highest level • Unbeatable flexibility in 3- and...

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Mikron MILL S 400-8

Ambient Robust Put a smile on mold and die makers’ faces Machine is in perfect condition - on time Energy savings and highest accuracy right from the beginning. Perfect starting position with Econowatt. Warm up without losing time and save energy Keep cool about precision Highest mechanical requirements in combination with perfect machine calibration ensures the perfect basis for high-precision production. Start the Milling process with required precision Achieve precision despite variations in ambient temperature and speed Process stability due to thermostabilized body. Reduced production time...

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Mikron MILL S 400-9

Start working Precision over a long running times Programmable warm-up cycles without Without Ambient Robust thermal Error With Robust Ambient Robust Ambient Robust Machine temperature Maintain constant temperature Warm-up cycle Perfect calibration Working room temperature Room variability Long term precision Process stability and perfect part Time / Temperature OSS extreme for higher precision, better surface quality and up to 25% shorter machining time Better surface finish thanks to smoother movement (homogeneous colors). Reduced production time thanks to higher overall high federate (dark...

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Mikron MILL S 400-10

Optimal machining efficiency is at your fingertip The Heidenhain TNC 640 control provides flexibility and e fficiency from job preparation until part is milled. Mounted on a pivot arm to give more operator’s accessibility, the touchable screen allows the operator to quickly navigate through the control. Thanks to an user-friendly and practical interface in combination with several functionalities, the TNC 640 support operators in their daily job giving to them more availability for other tasks. Higher precision from the beginning AMC Every MILL S 5 axis machine is featuring the new Automated...

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Mikron MILL S 400-11

smart machine Enhance your process beyond program and machine setup The smart machine functionalities gathers a range of modules that offers various features in order to make the Milling process “intelligent,” smart machine classic package Find your market and tune your machine accordingly Time smart machine modules like OSS and software tools such as rConnect boost your productivity. OSS extreme yields up to 24 % more speed with improved surface finish and accuracy. + Significantly reduce production costs Saving energy smart machine modules like Econowatt, saving up to 50% energy, are ecological...

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Mikron MILL S 400-12

Perfect machine design with highest mechanical requirements provides the basis for a high-precision machine. Moreover, GF Machining Solutions spares no effort to mplement state-of-the-art i components to create the best package for your Milling pplications. a Stability, high dynamic drives and ingenious software are primary prerequisites for maximum precision and best workpiece surface quality. + Concrete polymer with high thermal inertia and excellent damping properties + Optimized force distribution within castings + High-precision direct drives and guides for high dynamics and rigidity + Direct...

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Mikron MILL S 400-13

• Comprehensive and reliable Milling solution for mold and die applications as a result of machine design, core components and complete process know-how. Rotation axis n x 360° Swivel axis +110/-110° MILL S MILL S MILL S MILL S MILL S

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Mikron MILL S 400-14

High-tech motor Spindles • Your reliable and stable Milling process is secured, thanks to an ingenious temperature control system OptiCool Stator cooling Best polar thermal balance around the surface contacting the machine support Ultra high-precision ceramic hybrid bearings Heat barrier Frontal cooling Highest precision due to optimized thermal balance of the entire machining head Satisfies the toughest requirements in surface finish, repeatability and reliability Stator and rotor cooling circuit | OptiCool Step-Tec's OptiCool Spindle series ensures not only that the Spindle remains thermally...

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.