Mikron MILL S 400
1 / 32Pages

GF Machining Solutions +GF+ GF Machining Solutions +GF+

GF Machining Solutions: all about you When all you need is everything, it's good to know that there is one company that you can count on to deliver complete solutions and services. From world-class electrical discharge machines (EDM), Laser texturing and Additive Manufacturing through to first-class Milling and Spindles, Tooling, Automation and software systems — all backed by unrivalled customer service and support — we, through our AgieCharmilles, Microlution, Mikron Mill, Liechti, Step-Tec and System 3R technologies, help you raise your game and increase your competitive edge. t We are...

4 Market segments and applications 14 High-tech motor Spindles 16 Table variants, Tooling and Automation 19 Chip, mist and dust management 23 Additive Manufacturing - for mold inserts 24 For a single machine with integrated Automation 25 For multiple machine integration in a cell line For more than 20 years, GF Machining Solutions has been pioneering the High Speed Milling (HSM) technology with its GF Mikron machines. The Mikron MILL S series is the result of this continuous development and brings together the utmost features that make it the reference solution within the industry. The...

Market segments and applications

Fast Moving Customer Goods

High-speed milling: precision and quality for tool- and moldmaking + Precision + Fastest process speed + Best surface finish “The best arguments are just best results” Mikron MILL

We have the right solution for you + Reliable process due to sophisticated thermal management system + Best damping characteristics due to mineral cast machine base + Direct linear and rotative drives for highest dynamic process + Unrivaled accessibility, with or without Automation + Integrated or third-party Automation in smallest footprint + smart machine modules for precision, protection, time and saving energy + Remote line assistance + Step-Tec Spindle + Heidenhain TNC 640 control • Master the challenge of delivering speed and quality at the highest level • Unbeatable flexibility in 3-...

Ambient Robust Put a smile on mold and die makers’ faces Machine is in perfect condition - on time Energy savings and highest accuracy right from the beginning. Perfect starting position with Econowatt. Warm up without losing time and save energy Keep cool about precision Highest mechanical requirements in combination with perfect machine calibration ensures the perfect basis for high-precision production. Start the Milling process with required precision Achieve precision despite variations in ambient temperature and speed Process stability due to thermostabilized body. Reduced production...

Start working Precision over a long running times Programmable warm-up cycles without Without Ambient Robust thermal Error With Robust Ambient Robust Ambient Robust Machine temperature Maintain constant temperature Warm-up cycle Perfect calibration Working room temperature Room variability Long term precision Process stability and perfect part Time / Temperature OSS extreme for higher precision, better surface quality and up to 25% shorter machining time Better surface finish thanks to smoother movement (homogeneous colors). Reduced production time thanks to higher overall high federate...

Optimal machining efficiency is at your fingertip The Heidenhain TNC 640 control provides flexibility and e fficiency from job preparation until part is milled. Mounted on a pivot arm to give more operator’s accessibility, the touchable screen allows the operator to quickly navigate through the control. Thanks to an user-friendly and practical interface in combination with several functionalities, the TNC 640 support operators in their daily job giving to them more availability for other tasks. Higher precision from the beginning AMC Every MILL S 5 axis machine is featuring the new...

smart machine Enhance your process beyond program and machine setup The smart machine functionalities gathers a range of modules that offers various features in order to make the Milling process “intelligent,” smart machine classic package Find your market and tune your machine accordingly Time smart machine modules like OSS and software tools such as rConnect boost your productivity. OSS extreme yields up to 24 % more speed with improved surface finish and accuracy. + Significantly reduce production costs Saving energy smart machine modules like Econowatt, saving up to 50% energy, are...

Perfect machine design with highest mechanical requirements provides the basis for a high-precision machine. Moreover, GF Machining Solutions spares no effort to mplement state-of-the-art i components to create the best package for your Milling pplications. a Stability, high dynamic drives and ingenious software are primary prerequisites for maximum precision and best workpiece surface quality. + Concrete polymer with high thermal inertia and excellent damping properties + Optimized force distribution within castings + High-precision direct drives and guides for high dynamics and rigidity +...

• Comprehensive and reliable Milling solution for mold and die applications as a result of machine design, core components and complete process know-how. Rotation axis n x 360° Swivel axis +110/-110° MILL S MILL S MILL S MILL S MILL S

High-tech motor Spindles • Your reliable and stable Milling process is secured, thanks to an ingenious temperature control system OptiCool Stator cooling Best polar thermal balance around the surface contacting the machine support Ultra high-precision ceramic hybrid bearings Heat barrier Frontal cooling Highest precision due to optimized thermal balance of the entire machining head Satisfies the toughest requirements in surface finish, repeatability and reliability Stator and rotor cooling circuit | OptiCool Step-Tec's OptiCool Spindle series ensures not only that the Spindle remains...

Tool monitoring ITM: the breakthrough in tool measuring ITM (Intelligent Tool Measurement) Your production of high-precision parts depends on perfect tool monitoring. ITM improves your process eliability and r reduces measurement uncertainties. ITM tool measurement registers the entire tool tip up to Ø 20 mm (MILL S 4/500) / Ø 40 mm (MILL S 6/800) thanks to modern vision sensors. Special software digitally removes all tool contamination (e.g., drops, dirt, chips) and measures the captured tool geometry. ITM makes it possible to measure tools on a GF Mikron m achine with micrometer range...