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MILL S/X series

MILL S/X series
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MILL S/X series

Product catalog summary
Introduction
GF Machining Solutions provides a wide range of machining solutions, including EDM, laser texturing, additive manufacturing, and milling, with technologies like AgieCharmilles and Mikron Mill enhancing manufacturing efficiency and precision.
Dynamic Machining and Precision
The Mikron MILL S/X series is engineered for dynamic, precise machining with a five-axis strategy, ensuring high precision and surface quality for complex parts. The machines are ergonomically designed and scalable, offering high ROI through machine-robot connectivity.
Linear Axes and Torque Table
Featuring a linear axis motor and rotary swiveling torque table, these machines provide smooth, dynamic milling processes, ensuring high accuracy and surface quality over various durations.
Precision Over Long Running Times
The Operator Support System extreme (OSS extreme) allows users to optimize machining settings based on priorities, while the Econowatt module reduces energy consumption by managing standby and wake-up modes.
Step-Tec Spindles
Step-Tec Spindles with OptiCool and CoolCore technologies maintain thermal stability, minimizing heat transfer and ensuring high-speed operation with minimal vibration, extending product life cycles.
MILL-Grind: Two-in-One Solution
The Mikron MILL S/X U machines integrate milling and jig grinding, reducing manufacturing processes and accelerating ROI by allowing quick grinding setups without affecting workpiece dimensions.
Ergonomics and Automation
These machines offer excellent ergonomics and support automation with flexible pallet magazines and third-party systems, enhancing productivity and workshop efficiency.
JobToolManager (JTM)
JTM software facilitates agile job management on machines with integrated pallet changers, allowing easy job prioritization and management during machining.
Automated Machine Calibration (AMC)
AMC simplifies machine calibration, ensuring consistent precision and reducing downtime with integrated software and hardware.
GR3 Solution
GR3 enables wet-machining of graphite and other materials with the same setup, improving machining flexibility and cleanliness.
Conclusion
The Mikron MILL S/X series offers advanced machining capabilities with integrated technologies for enhanced precision, efficiency, and flexibility.
Additive Manufacturing (AM) and Traditional Technologies
GF Machining Solutions integrates AM with traditional machining technologies, enhancing manufacturing processes and allowing for complete design freedom, particularly effective with high-speed cutting (HSC) milling machines.
Technical Specifications of Mikron MILL Machines
Detailed specifications for Mikron MILL models include work area dimensions, feed rates, spindle speeds, and tool magazine capacities, equipped with Heidenhain TNC 640 control units.
Multi-Technology Solutions
GF Machining Solutions offers technologies like wire-cutting EDM, die-sinking EDM, and laser micromachining, providing precise, energy-efficient solutions for various manufacturing needs.
Commitment to Customer Success
The company emphasizes customer success through technical expertise and customer-centric solutions, delivering value-adding intelligence and quality across market segments.
Overview
GF Machining Solutions offers advanced manufacturing solutions, emphasizing productivity and cost-efficiency in airfoil machining and providing comprehensive services for customer success.
Spindles
Step-Tec spindles are designed for compactness and excellent thermal and geometric repeatability, ensuring seamless integration into machine tools.
Digitalization Solutions
GF Machining Solutions enhances digital transformation capabilities with Industry 4.0 solutions, offering intelligent manufacturing and optimized production processes.
Success Packs
Success Packs maximize ROI, offering services for asset optimization and future challenges, supported by experts and digital solutions.
eCatalog
An online catalog provides certified consumables and original wear parts, ensuring peak precision and performance.
Tooling and Automation
System 3R reference systems facilitate accurate holding and positioning, reducing setup times and enabling seamless operation transfers.
Global Presence
GF Machining Solutions has a global presence, ensuring support and service availability worldwide.
Disclaimer
Technical data and illustrations are not binding and subject to change.
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Catalog excerpts

MILL S/X series-2

Becoming better every day – since 1802 GF Machining Solutions When all you need is everything, it’s good to know that there is one company that you can count on to deliver complete solutions and services. From unmatched Electrical Discharge Machining (EDM), Laser texturing, Laser micromachining, Additive Manufacturing and first-class Milling and Spindles to Tooling and Automation, all of our solutions are backed by unrivaled customer service and expert GF Machining Solutions training. Our AgieCharmilles, Microlution, Mikron Mill, Liechti, Step-Tec and System 3R technologies help you raise your...

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MILL S/X series-3

Dynamic machining, precision and surface quality Linear axes and torque table Precision over a long running times Step-Tec Spindles MILL-Grind: two-in-one solution Ergonomics and Automation JobToolManager (JTM) Tool magazine Automated Machine Calibration (AMC) GR3 solution Combining technologies adds real value Technical data GF Machining Solutions

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MILL S/X series-5

Dynamic, precise machining for perfect finishes Dynamic Answer growing part complexity, precision and cycle time demands with a five-axis strategy. Get the ideal combination of linear, rotating and swiveling axes and shorten your production time with direct Milling in one clamping operation as a substitute for other process steps. Profit from perfect surface quality and precision due to singleclamping production and perfectly aligned five-axis kinematics. Precision and high surface quality Perfect machine design with highest mechanical requirements provides the basis for high surface quality...

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MILL S/X series-6

Linear axes and torque table The linear axis motor and rotary swiveling torque table provide either a smooth or dynamic milling process. This allows machining accurate parts during short, medium, and long Milling processes. Benefits • High accuracy • High surface quality The swiveling rotary torque table on all Mikron MILL machines is built at our Biel, Switzerland, factory following a strict assembly. Benefits • High-quality components • Reduced downtime • Perfect table ergonomics

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MILL S/X series-7

Precision over long running times The Econowatt smart machine module makes it possible to set the machine in a configurable standby and wake-up mode to achieve the perfect thermal conditions for the start of production and to reduce energy consumption. For optimum utilization of the machine’s precision, machine geometry needs to be very well calibrated. AMC perfectly simplifies calibration by guiding the user through all steps. The Ambient Robust option ushers in a new era of precision cutting and defeats heat problems with a complex active cooling system and ingenious electronic assistance....

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MILL S/X series-8

Step-Tec Spindles Always a step ahead Through continuous improvement processes, Step-Tec develops and uses only the highest-quality components to ensure that our high-speed spindles run with full operational security. Benefits • Extend product life cycle • No downtime • Limited vibration at higher speed • Limited heat at higher speed Thermal behavior of Step-Tec Spindles is thoroughly analyzed and improved to avoid Spindle deformation and keep an homogeneous geometry during the Milling process. The thermal behavior of the different Spindle lines are checked and improved based on the physical...

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MILL S/X series-9

S6 40% ED ts=2 min. SEP Spindle Exchange Program Dedicated Spindle services SEP Spindle Exchange Program SEP Spindle Exchange Program Receive a factory-rebuilt exchange SFR Spindle Factory Repair spindle in 24 hours (48 hours outside Europe) with the highest availability and lowest capital commitment. SEP Spindle Exchange Program SFR Spindle Factory Repair SFR Spindle Factory Repair SOM Spindle Onsite Maintenance SFR Spindle Factory Repair SOM Spindle On-site Maintenance Cost optimized repair with excellent quality, original parts and manufacturer warranty. On-site support for commissioning,...

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MILL S/X series-10

Two-in-one solution Mikron MILL S/X U machines are able to combine Milling and jig grinding on the same machine. The grinding setup into the machine has been well designed in order to maintain standard workpiece dimensions and clamping surface even for Automation. Nevertheless, the laser measuring system and the dressing spindle are located closer to the working area for a quick and fast grinding process. Benefits • No impact on the workpiece dimensions • No impact on the clamping surface • Quick grinding process setup Through this two-in-one solution, GF Machining Solutions improves and significantly...

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MILL S/X series-11

Dressing spindle is equipped with an acoustic emission (AE) sensor to track and visualize on the Heidenhain control the signal during tool dressing. The machine can be equipped with an additional AE sensor to track grinding operations in order to further optimize the process. Benefits • Grinding monitoring • Process improvment The dressing spindle is mounted next to the three-axis table with a slight incline to allow dressing of any complex grinding tool. The dressing spindle speed can also be adjusted from 3,000 rpm to 20,000 rpm. Benefits • Dressing flexibility • Application flexibility • Grinding...

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MILL S/X series-12

Pallet magazine Working area Mikron MILL S/X machines are very well known on the market for their Milling performance, dynamics and unbeatable ergonomics. Due to the machines’ user-friendliness, operators can easily access the pallet magazine, working area, tool magazine and maintenance section. Tool magazine Benefits • Operator confort • Quick Milling setup • Excellent access and view of working area Table variants Mikron MILL S 600 U Mikron MILL X 600 U Mikron MILL S 600 Mikron MILL S 800

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MILL S/X series-13

Standard pallet magazine variants Disc-type magazine MILL S/X 400 U MILL X 400 MILL S/X 600 U Automation In addition to the ergonomics and user-friendliness, the MILL S/X (U) line can easily be automated with different pallets magazines or third-party automation. The MILL S/X (U) machines are highly flexible and ready for Automation to enable unattended machining in order to meet customers’ expectations. WorkPartner 1+ MILL S/X 400 U MILL S/X 600 U Benefits • Automation flexibility • Perfect Automation layout • Excellent machine and Automation accesbility • Increased workshop productivity • Complete...

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All GF Machining Solutions - Step Tec catalogs and technical brochures

  1. HSM 500

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  2. MILL P 900

    24  Pages

  3. MILL P 500

    30  Pages

*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.