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MILL P 900

MILL P 900
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MILL P 900

Product catalog summary
Introduction
The document introduces the Mikron MILL P 900, a high-performance milling machine by GF Machining Solutions, tailored for mold-makers across industries like ICT, automotive, and consumer goods. It highlights the company's extensive solutions and services, including EDM, laser technologies, additive manufacturing, and milling.

Market Segments and Applications
The Mikron MILL P 900 is versatile, serving sectors such as general machinery, home appliances, automotive, packaging, ICT, and electronic components, noted for its dynamic and stable performance.

Technology and Solutions
The machine excels in high-performance milling, offering superior surface finish, accuracy, high chip removal, and efficiency. It features a symmetrical portal architecture for combined roughing and finishing, integrated automation, and effective chip management.

Robust and Precise Construction
Its robust portal structure ensures high surface quality and positioning accuracy, with a polymer concrete base for damping, a thermostabilized body, and a high-performance spindle.

Smart Machine Features
Smart machine modules enhance precision, protection, time efficiency, and energy savings, supporting process optimization, safety, and reliability in unmanned operations.

High-Tech Motor Spindles
Equipped with high-tech motor spindles like HPC190 and HVC150, the machine offers high power, torque, and speed, ensuring thermal stability and precision, ideal for mold and die machining.

Tool Magazines and Chip Management
Various tool magazine options are available, with capacities up to 60 tools, and solutions for both wet and dry machining, featuring efficient chip management systems.

Automation and Options
The machine supports automation with a pallet magazine, enhancing productivity and reducing costs, offering options like infrared touch probes, external coolant supply, and laser measuring systems.

Customer Services
GF Machining Solutions provides digital services via the rConnect platform, offering remote assistance and production monitoring to maximize productivity.

Technical Data
Detailed technical specifications of the Mikron MILL P 900 are provided, including axis travel, spindle speed, tool magazine capacity, and control options.

About GF Machining Solutions
The company is dedicated to delivering multi-technology solutions that enhance productivity and quality, driven by technical expertise and customer success.

Overview of GF Machining Solutions
GF Machining Solutions offers advanced manufacturing technologies, including Milling, EDM, Laser, Additive Manufacturing, Spindle, Tooling, and Automation solutions, designed to enhance efficiency and precision in various industrial applications.

EDM Technologies
Wire-cutting EDM is noted for speed, precision, and energy efficiency, suitable for miniaturized components and high-speed machining. Die-sinking EDM features iGAP technology for improved speed and reduced electrode wear, delivering mirror finishes with high precision. Hole-drilling EDM allows high-speed drilling in conductive materials, with five-axis capabilities.

Laser Technologies
Laser texturing and micromachining enable aesthetic and functional texturing, engraving, and microstructuring of complex 3D geometries. Laser Additive Manufacturing, in partnership with 3D Systems, offers metal 3D printing solutions for efficient production of complex metal parts.

Milling and Airfoil Machining
The Mikron MILL series provides fast and precise machining with high performance and automation. Liechti solutions offer dynamic manufacturing of precision airfoils, enhancing productivity and reducing costs.

Spindles and Digitalization
Step-Tec spindles offer compact design and excellent repeatability. Digitalization solutions, through symmedia GmbH, provide Industry 4.0 solutions for smart and connected manufacturing processes.

Support and Services
Success Packs and eCatalog services ensure customers maximize their return on investment with comprehensive support and certified consumables.

Tooling and Automation
System 3R reference systems and scalable automation solutions enhance accuracy and reduce setup times.

Global Presence
GF Machining Solutions operates globally, providing local support and services in Switzerland, America, Europe, and Asia.

Conclusion
GF Machining Solutions is committed to driving customer success through innovative technologies and comprehensive service offerings.
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Catalog excerpts

MILL P 900-2

Becoming better every day – since 1802 GF Machining Solutions When all you need is everything, it’s good to know that there is one company that you can count on to deliver complete solutions and services. From unmatched Electrical Discharge Machining (EDM), Laser texturing, Laser micromachining, Additive Manufacturing and first-class Milling and Spindles to Tooling and Automation, all of our solutions are backed by unrivaled customer service and expert GF Machining Solutions training. Our AgieCharmilles, Microlution, Mikron Mill, Liechti, Step-Tec and System 3R technologies help you raise your...

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MILL P 900-3

Market segments and applications Technology and Solutions Robust and precise smart machine High-tech motor Spindles Tool magazines Chip management Automation with pallet magazine Options Customer Services Technical data GF Machining Solutions The vertical, three-axis Mikron MILL P 900 is designed in a robust, portal structure with high static stiffness. It guarantees high quality parts for mold-makers in information and communications technology (ICT), automotive, home appliances and consumer goods, with the benefit of real roughing and finishing performance on the same machine.

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MILL P 900-4

Market segments and applications Electronic components Information and communications technology (ICT) Home appliances General machinery

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MILL P 900-6

High-performance Milling triggers your success Best surface finish + Accuracy + High chip removal + Outstanding efficiency

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MILL P 900-7

Performant, stable and precise process thanks to a symmetrical portal architecture allowing roughing and finishing in one machine setup. Integrated Automation and chip management to accelerate your productivity and efficiency. Best surface quality and high positioning and contour accuracy, thanks to this high-performance machine’s polymer concrete base, thermal management and direct measuring on all axes. olymer concrete machine base for best damping characteristics P + Thermostabilized machine body + Renowned and stable Heidenhain and Fanuc control + High-performance Spindle + Ergonomic accessibility...

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MILL P 900-8

MILL P 900 core components Robust construction With its robust portal structure featuring high dynamic stiffness, this solution is especially designed for mold and die and part producers looking for best surface quality and very high positioning and contour accuracy. Power at your fingertip Experience the power of real roughing and finishing performance on a single machine. This machine range’s one-touch process puts them both at your fingertip.

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MILL P 900-9

Stable accuracy Experience the high precision that comes from longterm stability and robustness—even in hard Milling. This machine’s symetrical portal design, polymer concrete structure and high thermostability are your foundation for precision. • Thermostabilized body • Cooling system for Spindle • Thermal-controlled drive motors • Temperature-controlled coolant • Cooling loop inside table Fifty-year legacy of machine design expertise

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MILL P 900-10

smart machine The new dimension in modern production smart machine construction kit system Each of the modules fulfills a specific task. Just like in a construction kit, the user can select the modules that seem to him to be the best option for improving his process. 1 Establishing comprehensive communication between man and machine, which makes available precise information that the operator requires to assess the Milling process. 2 Supporting the operator in the optimization of the process, which considerably improves the performance. 3 The machine optimizing the Milling process, which improves...

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MILL P 900-11

High-tech motor Spindles Best surface finish for both roughing and finishing The high-performance Spindles from Step-Tec are designed to do heavy roughing and Milling to best surface finish all in one. With a bearing design with three preloaded hybrid ball bearings in the front and a thermally robust hybrid cylindrical roller bearing on the back, you are guaranteed a super-rigid rotating system that enables Milling with extra-long tools reaching into deep cavities. Ramp up your chip removal, thanks the feed rates made possible by this solution’s absorption of high Milling forces at the tool tip....

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MILL P 900-14

Tool magazines Choice of solutions to meet your needs Tool magazine for every need • Disc-type or chain magazine • Capacity of up to 60 tools with a magazine internal to the machine’s standard footprint • Touch probe orientation Ergonomic and user friendly Ensure productivity and process reliability Parallel machining and tool loading Easy tool loading possibilities thanks to an ergonomic tool loading d

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MILL P 900-15

Chip management Wet or dry -clean machining Customer benefits • Optimum chip flow to steep and smooth cabin walls • Wash-down nozzles for all corners to prevent chip accumulation • Large and strong chip augers to transport high volume of chips Adapted chip management • Solution for high-volume aluminum Milling chips with slat band lift-up chip conveyor and coolant unit with fine filtration • Solution for high-volume steel Milling chips with scraper lift-up chip conveyor and coolant filtration unit Options Through-Spindle coolant Wash-down system Coolant thermal control Oil skimmer

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MILL P 900-16

Automation with pallet magazine Lower your costs, increase productivity with Automation 1684 Take your productivity to new levels while reducing your costs with our superior Automation solution. The Pallet Magazine generously dimensioned door allows optimum pallet access for loading light parts by hand and heavy parts by crane. Larger windows allow a good view into the pallet area, and pallets are managed by using the machine control. Pallet Automation Pallet changing time Ergonomic door design for easy loading of parts up to 200 kg

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MILL P 900-17

Automation from the back, full access on the front

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MILL P 900-18

Multiple options to drive your success Infrared touch probe Laser measuring system Through-Spindle cooling External coolant supply Wash-down system Band filter system Rotary viewing window Fanuc or Heidenhain control Machine and Spindle Protection (MSP) smart machine

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All GF Machining Solutions - Step Tec catalogs and technical brochures

  1. HSM 500

    20  Pages

  2. MILL P 500

    30  Pages

  3. MILL S/X series

    32  Pages

*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.