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MILL P 500

MILL P 500
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MILL P 500

Product catalog summary
Overview
The Mikron MILL P 500 by GF Machining Solutions is a high-performance, three-axis vertical milling machine designed for precision and automation in mold and die applications across industries such as ICT, electronics, medical packaging, and automotive. It features a robust, symmetrical bridge-type structure with an internal cooling system for high accuracy and stability.

Market Segments and Applications
The machine is tailored for precision and reliability in mold and die applications, focusing on high-quality surface finishes and reducing manual polishing operations.

Technology and Solutions
The MILL P 500 includes a thermostabilized machine body, a 42,000 min-1 Step-Tec spindle, and an internal magazine for up to 60 tools. It supports 24/7 unattended machining with advanced smart machine modules for optimized production.

Design and Performance
The machine's robust portal structure and polymer concrete base ensure exceptional stiffness and damping behavior, providing outstanding positioning and contour accuracy. It maintains precision during long production cycles with advanced thermostability features and an internal cooling system.

Dynamic Performance
High-speed performance is achieved with axial rapid traverse speeds of 30 m/min and a 42,000 rpm spindle, reducing production costs and finishing operations.

Production Flexibility
The tool magazine supports up to 60 tools, allowing for parallel machining and tool loading, enhancing productivity and process reliability.

Chip Management
Effective chip control is achieved through steep machine envelope walls, wash-down nozzles, and large chip augers, ensuring uninterrupted productivity.

Smart Machine Features
Equipped with FANUC and HEIDENHAIN controls, the machine offers intelligent milling capabilities, including Intelligent Spindle Monitoring and Power Fail Protection, enhancing precision and process security.

Service and Support
GF Machining Solutions provides comprehensive service and support through its Service + Success range, including training, upgrades, and financial solutions to maximize ROI and productivity.

Technical Data
The machine offers axis travels of 500 mm (X), 450 mm (Y), and 350 mm (Z), with rapid traverse speeds of 30 m/min. The work table supports a maximum load of 300 kg, and the tool spindle operates at 42,000 min-1 with a power of 13.5 kW.

Technical Specifications
  • Tool Specifications: Max. tool diameter with adjacent pots occupied: 50 mm; Max. tool diameter with adjacent pots empty: 100 mm; Max. tool length: 120 mm; Max. tool weight: 3 kg.
  • Automation: Pallet size: Delphin 400 x 400 mm; Number of pieces: 5; Max. additional load: 200 kg.
  • Machine Weight: DT 30: 8,500 kg; CT 60: 9,000 kg.
  • Control Systems: Fanuc: FANUC 31i-B; HEIDENHAIN: TNC 640.

GF Machining Solutions Overview
GF Machining Solutions provides multi-technology solutions including Milling, EDM, Laser, Additive Manufacturing, and Automation, enhancing productivity and quality across various industrial segments.

Key Technologies
  • Wire-cutting EDM: Fast, precise, and energy-efficient solutions for miniaturized components and high-speed machining.
  • Die-sinking EDM: Features like iGAP technology for increased speed and reduced electrode wear.
  • Hole-drilling EDM: High-speed drilling in conductive materials with five-axis configurations.
  • Laser Texturing: Digitized technology for aesthetic and functional texturing, including complex 3D geometries.
  • Laser Micromachining: Platforms for small, high-precision features.
  • Laser Additive Manufacturing: Partnership with 3D Systems for efficient metal 3D printing.
  • Milling: Mikron MILL solutions for precision tool and mold manufacturing.
  • High Performance Airfoil Machining: Liechti solutions for dynamic manufacturing of precision airfoils.
  • Spindles: Step-Tec spindles for excellent thermal and geometric repeatability.

Digitalization Solutions
GF Machining Solutions offers Industry 4.0 solutions through symmedia GmbH, focusing on machine connectivity and intelligent manufacturing.

Global Presence
GF Machining Solutions operates worldwide with locations in the Americas, Europe, and Asia, providing comprehensive support and services to their customers.
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Catalog excerpts

MILL P 500-2

Becoming better every day – since 1802 GF Machining Solutions When all you need is everything, it’s good to know that there is one company that you can count on to deliver complete solutions and services. From unmatched Electrical Discharge Machining (EDM), Laser texturing, Laser micromachining, Additive Manufacturing and first-class Milling and Spindles to Tooling and Automation, all of our solutions are backed by unrivaled customer service and expert GF Machining Solutions training. Our AgieCharmilles, Microlution, Mikron Mill, Liechti, Step-Tec and System 3R technologies help you raise your...

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MILL P 500-3

Market segments and applications Technology and Solutions Robust and precise Accuracy and longevity Dynamic performance Production flexibility Chip management smart machine Our Service + Success range Options Customer Services Academy Technical data and diagrams GF Machining Solutions

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MILL P 500-4

Market segments and applications Precision and reliability for mold and die applications The vertical, three-axis Mikron MILL P 500 delivers performance you can count on for every job, every time. It’s designed for automation and built around a robust, symmetrical bridge-type structure with an internal cooling system. Its superior dynamics, ideal axis ratio, high accuracy and exceptional stability offer an affordable way to achieve the highest part quality and throughput. The MILL P 500 is particularly well-suited for mold and die applications in the information and communications technology...

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MILL P 500-6

High performance, uncompromising process security + Long-term stability and precision (± 4 μm) + Faster finishing operations (Ra 0.02 μm) + Higher dynamics and greater speeds + Automation-ready design for 24/7 unattended machining

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MILL P 500-7

Exceptional productivity, designed to meet your needs Achieve perfect reproducibility even + Thermostabilized machine and components, including all principle heat sources + Powerful, 42,000 min-1 Step-Tec spindle during extended periods of machining with thermal controls, oversize linear guideways and ball screws. + Internal magazine accommodates up to 60 tools Shorten time to market by reducing + Ergonomic and accessible design time-consuming, manual polishing + Automation-ready, including part loading at achine rear operations, with outstanding precision and advanced spindle technology. + State-of-the-art...

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MILL P 500-8

Fast, accurate and reliable. All day, every day.

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MILL P 500-10

The solid foundation of the MILL P 500 Durable construction Designed to meet the needs of mold and die producers, particularly in the ICT/EC sectors, the MILL P 500 features a robust portal structure with exceptional stiffness. This enables shops to achieve outstanding positioning and contour accuracy for high-quality surface finishes. Exceptional precision With its highly dynamic 42,000 min-1 Step-Tec spindle, this machine has the power, speed and performance necessary for the most demanding applications. Shorten time to market, achieve fine surface finishes (finer than Ra 0.02 µm) and reduce...

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MILL P 500-11

Long-term stability Obtain the highest level of precision with long-term stability, even when milling the toughest materials. The symmetrical design, polymer concrete structure and high thermostability provide a reliable foundation for precision. • Thermostabilized body • Axis cooling system • Internal ball screw nut cooling • Spindle cooling system • Thermal-controlled drive motors • Temperature-controlled coolant • Internal table cooling loop

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MILL P 500-12

Reliable accuracy and perfect reproducibility + Internal cooling system and isolated machine bed + Rigid, symmetrical gantry-style design + Polymer concrete machine bed Trustworthy quality Polymer concrete performance Through extensive testing, the MILL P 500 has been certified to maintain exceptional accuracy over extended machining periods. Our internal protocols for ensuring accuracy throughout the assembly process guarantees machines arrive at your facility ready for highly precise part production. For reliable process stability, the MILL P 500 is built around a 4.5 polymer concrete machine...

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MILL P 500-13

Precision at any temperature When your milling accuracy must be within fractions of a micron, even the smallest change in temperature can result in a scrapped part. But to achieve the most accurate parts, simply controlling ambient temperatures isn’t enough. The heat produced by the machine itself must also be controlled, especially during long production cycles for precision molds and dies. The advanced thermostability features in the Mikron MILL P 500 creates a stable environment to protect your processes. An advanced internal cooling system is designed to address every heat source and critical...

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MILL P 500-14

Dynamic performance Reduce production costs, cut down on finishing operations Achieve higher machine performance with dynamic features: • Axial rapid traverse speeds of 30 m/min • Axial acceleration: 6 m/s2 • 42,000 rpm Step-Tec spindle • High-precision linear roller guide ways • Rigid, stiff machine bed • Optimized force distribution

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MILL P 500-15

Speed and precision, all day and all night High-performance Step-Tec Spindles can handle everything from roughing to fine surface finishes. With advanced hybrid ball bearings and thermally robust hybrid cylindrical roller bearings, these super-rigid rotating systems enable milling with extra-long tools, aggressive material removal rates and higher feed rates. The MILL P 500 comes equipped with a 42,000 min-1 HVC-140 spindle to provide outstanding precision and accuracy for high-speed milling applications in the mold and die industry. With advanced Industry 4.0 features and integrated sensors,...

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MILL P 500-16

Tool magazines Built-in production flexibility A tool magazine for every need Featuring internal disc-type or chain magazines, the MILL P 500 offers capacities of up to 60 tools. + Ergonomic and user-friendly design. + Ensures high productivity and process reliability. + Parallel machining and tool loading. + Provides touch probe orientation flexibility.

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All GF Machining Solutions - Step Tec catalogs and technical brochures

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  2. MILL P 900

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  3. MILL S/X series

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.