Aura IQ

Aura IQ

Aura IQ

Product catalog summary
Overview of Aura IQ System
Aura IQ is an innovative solution for monitoring conveyor roller health using laser pulses transmitted along a fibre optic cable. It detects acoustic disturbances to identify potential failures, such as broken balls or cracked cages in ball races, and tracks idler bearings for wear. This system alerts operators to issues before they occur, allowing for proactive maintenance.
Aura IQ Cloud and IoT Network
The system connects Aura IQ Edge Servers to a central cloud platform, enabling real-time access to alerts and reports from anywhere globally. This connectivity does not require specialized software, making it accessible on any internet-enabled device.
Conveyor Health Monitoring and Intelligence Platform
The platform provides insights to maintenance teams and operational hubs through features like active status monitoring, daily reports, detailed heatmaps, and individual linestand analysis. This enhances asset management and predictive maintenance capabilities.
Benefits of Aura IQ
  • Cost Savings: Rapid ROI, enhanced labor efficiency, and maximized part life.
  • Increased Efficiency: Optimizes performance with continuous monitoring and smart reporting.
  • Application Range: Suitable for all conveyor types and terrains, both new and retrofit installations.
  • Reduced Downtime: Anticipates issues, automates maintenance, and eliminates failures.
  • Improved Safety: Reduces health hazards and manual inspections, ensuring intrinsic safety.
  • Reliability: Offers sensitive detection, proven technology, and global support.
Innovation and Collaboration
Aura IQ is developed in partnership with Mining3, leveraging FFT’s fibre optic technology and Mining3’s signal processing algorithms. This collaboration enhances productivity, sustainability, and safety in the mining industry.
Conclusion
Aura IQ transforms business performance by providing a smart, reliable alternative to traditional labor-intensive methods, mitigating risks, and enhancing safety management. The system is rapidly installed and based on award-winning technology.
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Catalog excerpts

Aura IQ-1

Conveyor Health Monitoring Aura IQ revolutionises conveyor health monitoring - using real-time data to enhance asset management, improve reliability and introduce exciting new predictive capabilities. HOW IT WORKS Aura IQ is a low cost, highly reliable solution for monitoring, measuring and detecting conveyor roller health - with no power required at the point of measurement. Aura IQ transmits a series of short, laser pulses along a single fibre optic cable retrofitted along the length of a conveyor. Acoustic disturbances from the conveyor system cause microscopic changes in the backscattered laser light that is then categorised into known parameters. Data is simultaneously gathered from every metre of the conveyor and processed by Aura IQ to pre-emptively alert operators, either on or off-site (in operational hubs or control rooms), to potential failures before they happen. This includes: • Detecting a broken ball or a cracked cage in a ball race • Observing and tracking idler bearings as they progressively wear, and • Predicting potential bearing seizures and prioritising roller replacements at the next maintenance shut down. AURA IQ CLOUD AND IOT NETWORK The Aura IQ Cloud and Internet of Things (IoT) Network solution provides a means to wirelessly connect one or more Aura IQ Edge Servers to a central cloud reporting and analytics platform. This enables alerts and reports from conveyor assets - located anywhere in the world - to be accessible on any Internet enabled device in near real-time, with no specialist software or equipment. CONVEYOR HEALTH MONITORING AND INTELLIGENCE PLATFORM Providing deeper insights to maintenance technicians, site personnel, regional operational hubs and global headquarters, conveyors are automatically connected to the cloud via an Industrial Grade Wireless IoT Gateway, enabling daily asset reliability reports from every conveyor, at every site around the world. Key features include: • Active Status – Quickly identify the status of all conveyors and other IoT monitored assets at each site location • Daily Reports – Review daily reports for each conveyor which highlight idlers which are at risk of failure • Detailed Heatmaps – Access detailed heatmaps which illustrate key failure indicators on a linestand-by-linestand basis, and • ndividual Linestand Analysis – Drill down into the detail I of an individual linestand to review the key fault in

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Aura IQ-2

WHY AURA IQ? DELIVERS SUBSTANTIAL COST SAVINGS Rapid ROI and substantial cost savings REDUCES UNPLANNED DOWNTIME Anticipates issues before they occur Enhances labour efficiency Automates maintenance requests Maximises usable life of parts Eliminates potential failure INCREASED EFFICIENCY Optimises performance IMPROVES HEALTH AND SAFETY Reduces exposure to health and hygiene hazards Continuous monitoring Eliminates manual inspections Smart reporting Reduces manual maintenance Enables timed roller change outs Instrinsically safe RANGE OF APPLICATIONS Works on all conveyor types RELIABLE SOLUTION...

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.