QUAD'RINGS

QUAD'RINGS
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QUAD'RINGS

Product catalog summary
Overview: FRANCE JOINT specializes in the design, manufacture, and distribution of seals and precision rubber parts for industries such as automotive, aerospace, food & beverage, fluid technologies, and mobile machinery. The company prioritizes innovation, quality, and customer satisfaction, supported by ISO 9001 and ISO/TS 16949 certifications.
X'Rings: X'Rings are four-lobed double-acting seals used in static and dynamic applications, offering superior sealing and reduced friction compared to conventional O'Rings. Common materials include EPDM, FKM, NBR, and VMQ.
Materials: The document details various rubber materials used in X'Rings, highlighting their chemical resistance, compatibility issues, and temperature ranges. Key materials include ACM, AEM, EPDM, FFKM, FKM, FVMQ, HNBR, NBR, and VMQ, each with specific applications and limitations.
Operating Principles: The principles of elongation, compression, and tightness for X'Rings are explained, along with tolerances for inside diameter and section dimensions.
Sealing Applications: Installation dimensions for static and dynamic sealing applications are provided, including hydraulic systems with axial and rotating movements.
Quality and Expertise: FRANCE JOINT employs advanced methods like PPAP, AMDEC, and 8D analysis to optimize machine capacity, manpower performance, and product quality, aiming for "Zero defects" production through rigorous physico-chemical controls and dimensional checks.
Research & Development: The company focuses on continuous improvement and innovation, using over 1000 compounds to meet complex requirements. They conduct tests to examine seal behavior under various conditions, ensuring high performance and reliability.
Conclusion: FRANCE JOINT is committed to providing high-quality sealing solutions through innovation, research, and a strong focus on customer needs, ensuring competitiveness in a technological market.
1. Introduction
This document provides technical specifications and guidelines for the use of X'Rings, focusing on their physical properties, testing standards, and operational principles. It emphasizes the importance of conducting compatibility tests for specific applications and offers support from the technical team for additional information.
2. Physical Properties
a. Hardness
Hardness is a key characteristic of resilient materials, measured using Shore A, Shore D, or IRHD scales. Tests are conducted at 23°C, 16 hours post-vulcanization, with specific conditions outlined in the test report. Standards include ISO 868, ISO 7619, and ASTM D 2240.
b. Compression Set (CS)
CS measures rubber's ability to maintain elasticity under prolonged compression, following ISO 815 and ASTM D 395 standards. A lower CS indicates better elasticity.
c. Tensile Strength, Elongation, and Modulus of Elasticity
These properties are measured in MPa and %, respectively, using ISO 37 and ASTM D 412 standards. The test involves stretching the specimen until breakage to assess stress resistance.
d. Temperature Resistance
Temperature affects material properties, with specific limits provided for various compounds. Custom compounds can be developed for extreme conditions.
e. Volume Change
Chemical resistance is crucial for material selection, with volume change tests conducted per ISO 1817 and ASTM D 471 standards.
3. Operating Principle
a. Elongation and Compression
For outer radial sealing, X'Rings are stretch-fitted with elongation values based on diameter. Inner radial sealing requires compression, with a maximum rate of 3% to ensure longevity.
b. Tightness
Proper groove sizing ensures optimal sealing, with static and dynamic applications having specific tightening rates.
4. Tolerances
Tolerances for inside diameters Ød1 are based on ISO 3601-1:2008 standards, with detailed specifications provided for various diameter ranges.
1. Specifications
The document provides detailed specifications for X'Rings and Quad'Rings, focusing on tolerances for different diameters (Ød1 and Ød2) and thicknesses. The tolerances are aligned with ISO 3601-1:2008 standards.
2. Tolerances
For Ød1, tolerances vary with diameter ranges, starting from 0 < Ød1 ≤ 557.61 ± 3.75 to 940.50 < Ød1 ≤ 1044.00 ± 6.12. For Ød2, tolerances are consistent at ± 0.08 for smaller thicknesses and increase slightly for larger sizes.
3. Static Sealing
Installation dimensions for static applications require X'Rings to be fitted in rectangular grooves. The document provides specific groove depth, width, and radial extrusion gap measurements for various Ød2 sizes.
4. Dynamic Sealing
For dynamic applications, X'Rings are used in hydraulic systems with axial or rotating movements. The document specifies groove dimensions and radial extrusion gaps for these applications.
5. Chamfers and Radius
The document outlines the necessary chamfer lengths and rounded cutting edges for pre-tightened X'Rings, with specific radius and chamfer measurements provided.
6. Surface Roughness
Recommendations are made for using steel or non-porous cast iron for tubes and rods to ensure high-quality sealing. Surface roughness specifications are provided for different applications, emphasizing the importance of smooth surfaces to reduce wear.
7. Dimensions
A comprehensive list of part numbers with corresponding standard inside diameters (Ød1) and X'Ring thicknesses (Ød2) is provided, detailing the specific dimensions for each part.
8. Back-up Ring Dimensions
Details are given for inner and outer sealing in dynamic applications, specifying dimensions for rod and piston back-up rings, including groove diameter, width, and radius.
Overview: This document provides technical specifications for X'Rings and Quad'Rings used in sealing applications. It includes detailed dimensions and part numbers for various ring sizes, suitable for both piston and rod applications.
Specifications: The document lists part numbers, dimensions, bore diameter, groove diameter, groove width, radius, and back-up ring specifications for each X'Ring and Quad'Ring. The dimensions are provided in millimeters, with tolerances specified for each measurement.
Key Sections:
  • Piston Sealing: This section includes part numbers and dimensions for X'Rings used in piston applications. It details the bore diameter, groove diameter, and other critical dimensions necessary for proper sealing.
  • Rod Sealing: Similar to the piston section, this part provides specifications for X'Rings used in rod applications, including rod diameter and groove dimensions.
Data Summary: The document contains tables listing various part numbers with corresponding dimensions. These tables are crucial for selecting the appropriate ring size for specific applications.
Contact Information: The document concludes with contact details for France Joint SAS, including their address, phone number, email, and website for further inquiries or orders.
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Catalog excerpts

QUAD'RINGS-1

AUTOMOTIVE  I AEROSPACE  I FOOD & BEVERAGE I  FLUID TECHNOLOGIES  I MOBILE MACHINERY

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SEALING SYSTEMS 6.2 Installation dimensions - Hydraulic with rotating movements - Rectangular groove with radial deformation..16

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QUAD'RINGS - X'RINGS Site n°1: Compression Molding – Injection Molding – Water Jet Cutting – Finition – Quality Control – Logistics Site N°2: Administrative Area – Research & Development – Machining – Tooling Since 1981, FRANCE JOINT – SEALING SYSTEMS has been designing, manufacturing and distributing seals and precision rubber parts for its customers for whom quality is a determining factor. Faced with tough competition among the big decisionmakers of the industrial world, FRANCE JOINT has responded with innovation, research and development, experience in Best-Cost manufacturing, and a consistently...

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QUAD'RINGS - X'RINGS RESEARCH & DEVELOPMENT Innovation, reliability, safety, minimization of risk: your expectations are our daily concern. To get from the idea to the finished product demands firm managerial control over a wide range of projects in addition to expertise in manufacturing. FRANCE JOINT’s contributors, who are as much inventors as technicians, get the best of fully automated, state-of-the-art technology that takes them from drawing-board to prototype and finally to assembly line. From writing specifications to putting on a major technical event through designing (3D Solidwrks software)...

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O X’RINGS 1. Description X'Rings are four-lobed double-acting seals used in static and dynamic applications. Usually made from EPDM, FKM, NBR, VMQ and other types of materials, they provide a better sealing and lower friction than conventional O'Rings. 2. Materials The table below provides an overview of the different rubber families. QUALITY & EXPERTISE FOR YOUR SEALING NEEDS

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QUAD'RINGS - X'RINGS }} ACM (Polyacrylate) Polymers containing ethyl acrylate (or butyl acrylate) have a small amount of monomer, which is necessary for crosslinking; ACM is a material with better heat resistance than NBR. It is often used for automatic gearboxes. Chemical resistance Mineral oils (motor oils, gear box oils, ATF oils) Atmospheric and ozone agents Compatibility issue Glycol-based brake fluids (Dot 3 & 4) Aromatic and chlorinated hydrocarbons Water and steam Acids, alkalis and amines Temperature range -25°C / +150°C (short-term peak at +160°C) -35°C / +150°C with particular ACMs...

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FFKM (perfluorinated rubber) FFKM has the best resistance to high temperatures and an excellent chemical inertia. This FKM-based rubber is very often used for high-temperature hydraulic and pneumatic systems, industrial valves, injection/fuel systems, motor seals and high-vacuum systems. Resistance to chemicals Aliphatic and aromatic hydrocarbons Polar solvents (ketones, esters and ethers) Organic and inorganic acids Water and steam High-vacuum system FKM (fluorinated rubber) Depending on their structure and fluorine content, fluoroelastomers can vary in terms of chemical resistance and resistance...

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QUAD'RINGS - X'RINGS }} HNBR (Hydrogenated Nitrile Butadiene Rubber) This HNBR-based elastomer is obtained through selective hydrogenation of the NBR's butadiene groups. It is commonly used for power-assisted steering and for air conditioning. Chemical resistance Aliphatic hydrocarbons Mineral and vegetable oils and greases Fire-resistant fluids (HFA, HFB and HFC) Diluted acids, saline solutions and bases for operation at an average temperature Water and steam up to +150°C Atmospheric and ozone agents Compatibility issue Chlorinated hydrocarbons Polar solvents (ketones, esters and ethers) Strong...

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QUAD'RINGS - X'RINGS CHEMICAL COMPATIBILITY A "Chemical compatibility guide" catalogue can be downloaded from our website: www.francejoint.com You can also use our online "Chemical compatibility" tool free of charge. These two tools enable you to measure the behaviour of our materials that come into contact with the majority of existing fluids. The data displayed is the result of rigorous testing at the ambient temperature and takes previous publications into consideration. Test results are not fully representative because of the specific features of your application. The tests performed actually...

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QUAD'RINGS - X'RINGS b. Compression Set (CS) The Compression Set (CS) is a method that measures the ability of rubbers to maintain their elastic properties at specific temperatures following prolonged compression under consistent deformation, in line with standards ISO 815 / ASTM D 395. WHERE: •  0: initial thickness of the X'Ring e •  1: thickness under compression with specified conditions e (temperature, fluid, duration, deformation rate) •  2: thickness after tension release e e2 = e0; the material has perfect elasticity e2 = e1; the material has a complete permanent plastic deformation The...

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QUAD'RINGS - X'RINGS e. Volume change Chemical resistance is a decisive criteria when it comes to selecting an appropriate material. That's why it is essential to be aware of the liquids or gases used in the application, as this will affect the operation of the material as well as the service temperature. Moreover, hardening or softening, loss of stiffness or elasticity, loss of tension, deformation relaxation and changes in volume through swelling or shrinkage can be ascertained using the volume change test, in line with standards ISO 1817 / ASTM D 471. These tests are carried out either in...

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QUAD'RINGS - X'RINGS

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QUAD'RINGS - X'RINGS Static sealing I NSTALLATION DIMENSIONS - RECTANGULAR GROOVE WITH RADIAL DEFORMATION The X'Ring used in static applications must be fitted in a rectangular groove with a depth and width defined according to the X'Ring ring section, in line with the table below. I NSTALLATION DIMENSIONS - RECTANGULAR GROOVE WITH AXIAL DEFORMATION The X'Ring ensures the sealing of flanges or covers that are subject to axial deformation. The groove dimensions are determined according to the X'Ring thickness. PRESSURE FROM INSIDE L4 0/+0,20 PRESSURE FROM OUTSIDE L4 0/+0,20

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All France Joint catalogs and technical brochures

  1. BACK-UP RINGS

    128  Pages

  2. XRINGS

    27  Pages

*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.