BACK-UP RINGS

BACK-UP RINGS
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BACK-UP RINGS

Product catalog summary
Overview: This document serves as a comprehensive guide on sealing systems, specifically focusing on O'Rings and Back-up Rings used in industries such as automotive, aerospace, food & beverage, and fluid technologies. It highlights the importance of quality and innovation for maintaining competitiveness in the industrial market.
Section 1: O'Rings
  • Description: O'Rings are versatile sealing components suitable for static and dynamic applications, capable of operating under high pressure, speed, and temperature conditions.
  • Materials: Various rubber materials are used for O'Rings, including ACM, AEM, EPDM, FKM, HNBR, and NBR, each offering specific chemical resistances and temperature ranges.
  • Operating Principle: Key factors include elongation, compression, tightness, and groove fill percentages, which are critical for effective functioning.
  • Tolerances: Tolerances focus on inside diameter and cross-section, adhering to ISO 3601-1:2008 standards.
  • Sealing Types: Covers static and dynamic sealing with specific installation dimensions for different groove shapes and movements.
  • Special O'Rings: Describes specialized O'Rings like Polyurethane, PTFE, and FEP encapsulated O'Rings.
  • Surface Treatments and Quality Issues: Discusses surface treatments and potential quality issues, providing assembly recommendations for optimal performance.
Section 2: Back-up Rings
  • General Points: Back-up rings prevent extrusion in high-pressure applications, enhancing O'Ring performance.
  • Materials and Types: Lists materials and describes types like BECA 008 and BECA 011, tailored for specific applications such as pistons and rods.
Quality and Expertise: FRANCE JOINT emphasizes quality through certifications like ISO 9001 and ISO/TS 16949, focusing on innovation, research, and development to provide customized sealing solutions.
Research & Development: Highlights the company's R&D efforts, including advanced technologies and methodologies like PPAP, AMDEC, and 3D testing to optimize product performance.
Material Specifications:
  • FFKM: Best resistance to high temperatures and excellent chemical inertia. Temperature range: -15°C to +320°C.
  • FKM: Varies in chemical resistance. Temperature range: -20°C to +200°C.
  • FVMQ: Better resistance to fuels and mineral oils. Temperature range: -70°C to +175°C.
  • HNBR: Used in power-assisted steering and air conditioning. Temperature range: -30°C to +150°C.
  • NBR: Known for oil and fuel resistance. Temperature range: -30°C to +100°C.
  • VMQ: Used in fuel systems. Temperature range: -60°C to +200°C.
Chemical Compatibility: A guide is available online to assess material behavior with various fluids, with testing recommended for specific applications.
Physical Properties:
  • Hardness: Measured in Shore A, Shore D, or IRHD.
  • Compression Set (CS): Measures elasticity under compression.
  • Tensile Strength and Elongation: Characterizes resistance to stress and stretching.
  • Temperature Resistance: Graphs provided for temperature limits.
  • Volume Change: Assesses chemical resistance and potential changes in material properties.
Operating Principles:
  • Elongation and Compression: Guidelines for radial and axial sealing applications.
  • Tightness: Calculated based on O'Ring cross-section and groove depth.
  • Groove Fill: Ensures volume does not exceed 85% to account for thermal expansion and fluid exposure.
Tolerances: Detailed tolerances for inside diameters are provided to ensure proper fit and function.
Dynamic Sealing: For hydraulic applications with axial movements, O'Rings are used in rectangular grooves with radial deformation. Surface treatments like MOS2 or PTFE are recommended to reduce friction.
Pneumatic Applications: Describes the use of float-mounted fittings without radial deformation, providing guidelines for selecting O'Ring dimensions.
Extrusion Gaps: Discusses the use of back-up rings and O'Rings with specific hardness levels to prevent extrusion under high pressures.
Surface Roughness: Recommendations for the surface roughness of mating surfaces and grooves to reduce wear and improve performance.
Conclusion: The document concludes with a part number list, providing inside diameter, cross-section, and identification numbers according to various standards, recommending the use of the O'Ring calculator available on the France Joint website for precise calculations.
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Catalog excerpts

BACK-UP RINGS-1

AUTOMOTIVE  I AEROSPACE  I FOOD & BEVERAGE I  FLUID TECHNOLOGIES  I MOBILE MACHINERY O'RINGS BACK-UP

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4 Site n°1: Compression Molding – Injection Molding – Water Jet Cutting – Finition – Quality Control – Logistics Site N°2: Administrative Area – Research & Development – Machining – Tooling Since 1981, FRANCE JOINT – SEALING SYSTEMS has been designing, manufacturing and distributing seals and precision rubber parts for its customers for whom quality is a determining factor. Faced with tough competition among the big decisionmakers of the industrial world, FRANCE JOINT has responded with innovation, research and development, experience in Best-Cost manufacturing, and a consistently high level...

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RESEARCH & DEVELOPMENT Innovation, reliability, safety, minimization of risk: your expectations are our daily concern. To get from the idea to the finished product demands firm managerial control over a wide range of projects in addition to expertise in manufacturing. FRANCE JOINT’s contributors, who are as much inventors as technicians, get the best of fully automated, state-of-the-art technology that takes them from drawing-board to prototype and finally to assembly line. From writing specifications to putting on a major technical event through designing (3D Solidwrks software) and testing...

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Description O'Rings, because of their simple shape and efficiency, have been used for a number of years in diverse industrial applications - valves, industrial engines, medical equipment, agricultural equipment and construction machinery, machine tools, etc. In short, in situations where a compact design is required for a good sealing effect. These O'Rings are made from very varied chemical synthetic rubber: ACM, AEM, EPDM, FKM, HNBR, NBR, VMQ, which provides a large selection of materials that are chemically compatible with a wide range of products and fluids. The dimensions of the housing are...

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RUBBERS The table below provides an overview of the different rubber families. ACM (Polyacrylate) Polymers containing ethyl acrylate (or butyl acrylate) have a small amount of monomer, which is necessary for crosslinking; ACM is a material with better heat resistance than NBR. It is often used for automatic gearboxes. Chemical resistance Mineral oils (motor oils, gear box oils, ATF oils) Atmospheric and ozone agents Compatibility issue Glycol-based brake fluids (Dot 3 & 4) Aromatic and chlorinated hydrocarbons Water and steam Acids, alkalis and amines Temperature range -25°C / +150°C...

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AEM (ethylene acrylate rubber) As a methyl acrylate and ethylene copolymer, AEM is considerec characteristics make it an intermediary between the ACM and FKM. Compatibility issue Cooling fluids Aggressive mineral oils Atmospheric agents Water Aromatic solvents Strong acids Brake fluids Gearbox oils ATF oils CR (Polychloroprene) This CR-based elastomer is used in the refrigeration industry and for ventilation systems. This chloroprene was the first synthetic rubber to be developed and marketed. Chemical resistance Paraffinic mineral oils Silicone oils and greases Water and water-based solvents...

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}} FFKM (perfluorinated rubber) FFKM has the best resistance to high temperatures and an excellent chemical inertia. This FKM-based rubber is very often used for high-temperature hydraulic and pneumatic systems, industrial valves, injection/fuel systems, motor seals and high-vacuum systems. Aliphatic and aromatic hydrocarbons Polar solvents (ketones, esters and ethers) Organic and inorganic acids Water and steam High-vacuum system Compatibility issue Temperature range }} FKM (fluorinated rubber) Depending on their structure and fluorine content, fluoroelastomers can vary in terms of chemical...

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HNBR (Hydrogenated Nitrile Butadiene Rubber) This HNBR-based elastomer is obtained through selective hydrogenation of the NBR's butadiene groups. It is commonly used for power-assisted steering and for air conditioning. Chemical resistance Aliphatic hydrocarbons Mineral and vegetable oils and greases Fire-resistant fluids (HFA, HFB and HFC) Diluted acids, saline solutions and bases for operation at an average temperature Water and steam up to +150°C Atmospheric and ozone agents Compatibility issue Chlorinated hydrocarbons Polar solvents (ketones, esters and ethers) Strong acids Temperature...

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CHEMICAL COMPATIBILITY A "Chemical compatibility guide" catalogue can be downloaded from our website: www.francejoint.com You can also use our online "Chemical compatibility" tool free of charge. These two tools enable you to measure the behaviour of our materials that come into contact with the majority of existing fluids. The data displayed is the result of rigorous testing at the ambient temperature and takes previous publications into consideration. Test results are not fully representative because of the specific features of your application. The tests performed actually do not consider...

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b. Compression Set (CS) The Compression Set (CS) is a method that measures the ability of rubbers to maintain their elastic properties at specific temperatures following prolonged compression under consistent deformation, in line with standards ISO 815 / ASTM D 395. WHERE: •  0: initial thickness of the O'Ring e •  1: thickness under compression with specified conditions e (temperature, fluid, duration, deformation rate) •  2: thickness after tension release e e2 = e0; the material has perfect elasticity e2 = e1; the material has a complete permanent plastic deformation The lower the CS, the...

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e. Volume change Chemical resistance is a decisive criteria when it comes to selecting an appropriate material. That's why it is essential to be aware of the liquids or gases used in the application, as this will affect the operation of the material as well as the service temperature. Moreover, hardening or softening, loss of stiffness or elasticity, loss of tension, deformation relaxation and changes in volume through swelling or shrinkage can be ascertained using the volume change test, in line with standards ISO 1817 / ASTM D 471. These tests are carried out either in the actual application...

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