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Standard 70 KL Jet Refueller & Trailer with Platform to A380

Standard 70 KL Jet Refueller & Trailer with Platform to A380
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Standard 70 KL Jet Refueller & Trailer with Platform to A380

Product catalog summary
Overview: The document details the specifications and features of a 25,000-litre truck-mounted refueller with a 45,000-litre drawbar trailer, designed for aircraft refueling using the underwing method. It emphasizes reliability, ease of maintenance, and operation on airport roads at speeds up to 30 k.p.h.
Specifications:
  • Capacity: 25,000 litres for the truck and 45,000 litres for the trailer.
  • Standards Compliance: Adheres to JIG issue 12, EN 12312-5, EN 12312-8, and NFPA 407.
  • Performance: Flow rates of 2500 lpm through deck hoses and 1800 lpm through reel hoses.
Main Components:
  • Tank: Made of aluminium alloy with anti-surge baffles, pressure tested to 0.35 Bar.
  • Pipework: Constructed from stainless steel with flexible joints.
  • Fuelling Pump: Self-priming centrifugal type, hydraulically driven.
  • Hose Reels: Two 20m hoses with pressure control nozzles and hydraulic rewind system.
Additional Features:
  • Fuel Sampling: Includes a 4-litre closed circuit fuel sampler and a 50-litre recovery tank.
  • Elevating Fuelling Deck: Hydraulically powered, elevates to 4300mm with safety features.
  • Trailer Towing Equipment: Includes towing jaw, brake couplings, and electrical socket.
  • Control Station: Located on the driver's side with various gauges and controls.
  • Brake Interlock System: Ensures safety with parking brake application under specific conditions.
  • Pneumatic and Hydraulic Systems: Provide power for controls with safety features.
  • Electrical System: Complies with European ADR requirements, includes warning lamps.
  • Miscellaneous: Fire extinguisher stowages, spill kit, bonding lugs, and rear bumper bar.
  • Finish: Painted dark grey and white, with optional customer logos.
Testing: Includes pressure testing of pipework and hoses, and certification of flow and pressure control tests.
Chassis: MAN TGS 33.360 6X4 BB-WW or similar, designed for hazardous materials.
Publications: Each vehicle comes with operating and maintenance handbooks, test certificates, and certificates of conformity.
Optional Equipment: Includes a defuel system, product recovery system, and in-cab interlock status monitor.
Drawbar Trailer Specifications: 45,000-litre capacity, aluminium alloy construction, features non-slip walkway, manholes, and pressure tested to 0.35 bar.
Running Gear: Heavy-duty axle with leaf spring suspension, air-operated service brakes, and robust rear bumper.
Miscellaneous: Interlock system for bottom loading couplings, compliant rear lighting, and stowages for fire extinguishers and spill kits.
Additional Information: A similar unit with a 63,000-litre capacity is available, featuring an 18,000-litre refueller and a 45,000-litre trailer.
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Catalog excerpts

Standard 70 KL Jet Refueller & Trailer with Platform to A380-1

CUSTOMER: Standard SPECIFICATION NO: 665 (+1) SUBJECT: 25KL FUELLER WITH A 45KL DRAWBAR TRAILER Flightline Support Limited Lakeside Industrial Park Cotswold Dene Standlake Oxfordshire OX29 7PL www.fsluk.com Tel +44 (0) 1993 776564 Fax +44 (0) 1993 778953 25,000 LITRES USABLE CAPACITY TRUCK MOUNTED REFUELLER WITH A 45,000 LITRE DRAWBAR TRAILER All quotations and any resulting orders are subject to Flightline Support Ltd Conditions of Sale. Conditions of sale can be found via the link on our website

 Open the catalog to page 1
Standard 70 KL Jet Refueller & Trailer with Platform to A380-2

CUSTOMER: Standard SPECIFICATION NO: 665 (+1) SUBJECT: 25KL FUELLER WITH A 45KL DRAWBAR TRAILER BRIEF DESCRIPTION The Refueller described in this specification is designed to be reliable, uncomplicated and easy to maintain. It is equipped to refuel aircraft by the underwing (pressure) method through one or both long reel mounted hoses and through two short deck hoses mounted on to an elevating fuelling deck. An overwing reel and hose is also provided. The Refueller is a two axle 6 x 4 truck mounted unit with a usable capacity of 25000 litres and is equipped to tow a two axle Drawbar Trailer of...

 Open the catalog to page 2
Standard 70 KL Jet Refueller & Trailer with Platform to A380-3

CUSTOMER: Standard SPECIFICATION NO: 665 (+1) SUBJECT: 25KL FUELLER WITH A 45KL DRAWBAR TRAILER Manlid c/w inspection cover, liquid overspill / fire engulfment emergency vent. P/V vent valve (3) Diptube with calibrated dipstick. Float actuated, direct reading dial type tank contents gauge. 50mm tank rapid drain line terminating in a 2’’ ball valve, Kamlock adaptor and drip cap. • Tank low point sample valve terminating in a ¾’’ self-closing ball valve, Kamlock adaptor and drip cap. • Automatic tank bottom loading footvalve (100mm diameter) with high level sensor. • High level bottom loading sensor...

 Open the catalog to page 3
Standard 70 KL Jet Refueller & Trailer with Platform to A380-4

CUSTOMER: Standard SPECIFICATION NO: 665 (+1) SUBJECT: 25KL FUELLER WITH A 45KL DRAWBAR TRAILER prompt lamp. A momentary type deadman override valve is provided and bypasses the electrical deadman control system and timer. Pump speed control is interlocked to the deadman control system such that when the deadman switch is released pump speed reverts to idling. A water absorbing Filter Monitor is fitted and complies with the requirements of API 1583 for flow rates up to 25000 litres per minute. The filter is fitted with an air separator, visi-flow indicator and thermal pressure relief valve. An...

 Open the catalog to page 4
Standard 70 KL Jet Refueller & Trailer with Platform to A380-5

CUSTOMER: Standard SPECIFICATION NO: 665 (+1) SUBJECT: 25KL FUELLER WITH A 45KL DRAWBAR TRAILER A swivelling worklamp is provided on the guard rails. 2 Wing proximity switches are fitted on diagonal corners of the platform. They will stop the engine in event of contact with the a/c wing. TRAILER TOWING EQUIPMENT ◊ The rear chassis crossmember is fitted with a towing jaw capable of pulling the Drawbar Trailer. Trailer brake couplings are provided together with an electrical socket for connecting to the mating Trailer suzies. The Refueller pump suction pipework is extended to the rear of the vehicle...

 Open the catalog to page 5
Standard 70 KL Jet Refueller & Trailer with Platform to A380-6

CUSTOMER: Standard SPECIFICATION NO: 665 (+1) SUBJECT: 25KL FUELLER WITH A 45KL DRAWBAR TRAILER ● A hose is connected to either of the Refueller tank bottom loading couplings. ● A hose is connected to either of the Trailer tank bottom loading couplings. ● The elevating fuelling deck is not fully lowered. • • • A sealable interlock emergency override valve is fitted in the drivers cab. An ‘Interlock Overridden’ warning lamp (red) is fitted in the drivers cab. An ‘Interlock Activated’ warning lamp (amber) is fitted in the drivers cab. The pump drive PTO is interlocked separately by the chassis...

 Open the catalog to page 6
Standard 70 KL Jet Refueller & Trailer with Platform to A380-7

CUSTOMER: Standard SPECIFICATION NO: 665 (+1) SUBJECT: 25KL FUELLER WITH A 45KL DRAWBAR TRAILER Superstructure wiring has IP66 protection and is routed in flexible conduit with sealed glands and junction boxes. The superstructure electrical system includes – ● ‘Brake interlock system actuated’ and ‘Brake interlock system overridden’ warning lamps. ● Deadman actuating system including handswitch, wanderlead, timer unit and green prompt lamp. ● Lamps for illumination of the control station. ● A flashing amber beacon is provided on the cab roof and rear of the trailer All circuits are fitted with...

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Standard 70 KL Jet Refueller & Trailer with Platform to A380-8

CUSTOMER: Standard SPECIFICATION NO: 665 (+1) SUBJECT: 25KL FUELLER WITH A 45KL DRAWBAR TRAILER Hoses are pressure tested to 20.5 bar and certified. Flow and pressure control tests, deadman opening and closing times are carried out and certified. CHASSIS MAN TGS 33.360 6X4 BB-WW or Similar Type of vehicle: Platform truck and chassis Hazardous materials equipment as per ADR type FL. Suitable for use in High Temperature climate Tipmatic semi-automatic gearbox Air Conditioning Speed limiter to 30 kph. Up rated for Airport refueller operations. Each vehicle will be supplied with:● A superstructure...

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Standard 70 KL Jet Refueller & Trailer with Platform to A380-9

CUSTOMER: Standard SPECIFICATION NO: 665 (+1) SUBJECT: 25KL FUELLER WITH A 45KL DRAWBAR TRAILER 45000 LITRES USABLE CAPACITY DRAWBAR TRAILER The trailer is mounted on heavy-duty running gears, the forward gear being fitted with a single axle, drawbar and turntable, the rear gear having a single axle. ◊ Tank and Tank fittings. ● 45,000 litres usable capacity, constructed in aluminium alloy. Double taper design with transverse anti-surge baffles and an overturn protection valance. Each baffle is cut away locally at both top and bottom to allow free flow of both fuel and air along the tank. 3.0M...

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Standard 70 KL Jet Refueller & Trailer with Platform to A380-10

CUSTOMER: Standard SPECIFICATION NO: 665 (+1) SUBJECT: 25KL FUELLER WITH A 45KL DRAWBAR TRAILER Forward gear. ● Heavy duty axle with leaf spring suspension, wheels & tyres (4). ● Air operated service brakes. ● Ball type slewing turntable with steel sub-frame. ● A pivoting tow-bar fitted with a 50mm ID towing eye to suit the Refueller towing jaw. ● Air brake, electrical and pneumatic suzies for connection to the Refueller. ● Mudwings & mudflaps. Rear gear. ● Heavy duty axle with leaf spring suspension, wheels & tyres (4). ● Air operated service brakes. ● Spring type parking brakes. ● Robust rear...

 Open the catalog to page 10
*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.