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Technical Specifications Core Stainless Steel

Technical Specifications Core Stainless Steel
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Technical Specifications Core Stainless Steel

Product catalog summary
Overview: The document provides comprehensive technical specifications for the Fischer Core Series Stainless Steel connectors, highlighting their durability, sterilizability, and ease of handling. These connectors are compatible with nuclear decontamination fluids and can be operated with gloves or remotely.
Key Features: The connectors offer IP68 or hermetic sealing options, ensuring high resistance to environmental factors.
Technical Specifications:
  • Body Styles: Available in various styles for plugs and receptacles, including cable-mounted and panel-mounted options, with detailed dimensions and torque recommendations.
  • Size Selection: Offered in multiple sizes (103, 105, 107), supporting different cable diameters and contact numbers.
  • Electrical & Contact Configurations: Options include solder, crimp, or PCB contacts, optimized for specific applications, with polarity options to prevent accidental contact with dangerous voltages.
  • Contact Types: Detailed descriptions of solder, crimp, and PCB contacts, including applications and limitations.
Recommendations: Use thread locking adhesive for securing cable clamp nuts and conduct tests to evaluate torque values influenced by cable jacket characteristics.
Accessories and Tooling: A range of accessories, including sealing caps and cable clamp sets, are available. Specialized tools are required for crimp contacts, with part numbers provided.
Conclusion: The Fischer Core Series Stainless Steel connectors provide robust solutions for demanding environments, focusing on safety, reliability, and versatility.
Specifications: Details on various series (105, 107) with specific contact diameters, wire sizes, and current ratings. Emphasizes testing for stranded conductor designs and provides current per contact measurements at a 40°C temperature rise, with operating voltage recommendations according to IEC standards.
Contact Configurations: Outlines different contact types (solder, crimp, PCB) and their applications, ensuring reliable connections.
Mechanical Coding: Keying codes prevent misconnection and facilitate easy mating cycles, with Code 1 as standard and others available upon request.
Part Numbering: Instructions for building part numbers for ordering connectors, including options for housing color, contact block material, and keying codes.
Cable Clamp Sets: Describes various cable clamp sets (shielded, unshielded, environmental) for different cable diameters and applications, emphasizing appropriate selection for cable retention and strain relief.
Accessories: Additional accessories such as protective sleeves, caps, and crimping tools are mentioned, with specific part numbers for ordering.
Materials: Connectors are made from high-performance engineering plastics and metals like stainless steel (316L), brass, and bronze, with surface treatments including nickel and gold plating.
Sealing and Insulation: Offers various sealing options, including IP68 and IP69 ratings, with materials like EPDM and FPM (Viton®) for O-rings and seals.
Electrical Data: Contact resistance varies by contact size, with values from 1.5 mΩ to 5.0 mΩ, and insulation resistance greater than 1010Ω.
Procedures:
  • Crimping Tools: Precision crimp tools recommended for reliable crimping, adhering to US-MIL, IEC, and DIN specifications.
  • Contact Insertion and Extraction: Specific tools provided for inserting and extracting crimp contacts, especially for small gauge wires.
Environmental and Mechanical Data:
  • Corrosion Resistance: Withstands 1000 hours of salt mist exposure.
  • Endurance: Rated for 5000 mating cycles.
  • Vibration Resistance: Tested up to 2000 Hz with no discontinuity greater than 1 microsecond.
Operating Temperatures:
  • Components have varying temperature ranges, with some materials like PEEK operating from -65°C to +250°C.
  • The overall system's operating temperature is dictated by the component with the lowest temperature performance.
Recommendations:
  • Ensure the use of recommended tools and adhere to specified temperature and environmental conditions for optimal performance.
  • Consult the manufacturer for sterilization options and additional material treatments.
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Catalog excerpts

Technical Specifications Core Stainless Steel-1

FISCHER CORE SERIES STAINLESS STEEL ULTRA-RESISTANT | STERILIZABLE | EASY TO HANDLE KEY FEATURES IP68 or hermetic Nuclear decontamination fluids compatible STAINLESS STEEL Easy to handle with gloves or remotely Version 4.1 − 08.2024 − Changes without prior notice

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Technical Specifications Core Stainless Steel-2

STAINLESS STEEL FEEDTHROUGH PANEL FRONT MOUNTED STAINLESS STEEL Technical Specifications

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Technical Specifications Core Stainless Steel-3

Size selection FISCHER CORE SERIES STAINLESS STEEL AVAILABLE SIZES CONNECTOR SIZE VERSUS CABLE DIAMETER All dimensions and images shown are in millimeters and are for reference only. STAINLESS STEEL Multipole low voltage Min cable ø For max cable ø, values in parenthesis are valid for sealed connectors (IP68).

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Technical Specifications Core Stainless Steel-4

Body styles FISCHER CORE SERIES STAINLESS STEEL PLUGS CABLE MOUNTED Body style Protection References to detailed information Sealing categories, section A-6 Friction Locking system Push-pull Quick-release Locking systems, page A-5 Lanyard Tamperproof Contacts Housing Crimp Solder Standard Remote handling Electrical & configurations, page B 7-10 Options, page B 7-17 Shortened body Design Body styles, chapter B7-4 STAINLESS STEEL Cable clamp sets Cabling Cable clamp sets, page B 7-20 Heat shrinkable Cable bend reliefs Accessories Protective sleeves Sealing caps 103 Series Size Technical Specifications...

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Technical Specifications Core Stainless Steel-5

Technical dimensions FISCHER CORE SERIES STAINLESS STEEL PLUGS CABLE MOUNTED CABLE MOUNTED BODY STYLE BODY STYLE Torque [Nm] are recommended values that may be influenced by the characteristics of the cable jacket. Tests must be conducted to evaluate the exact values. To secure the cable clamp nut, we recommend the use of thread locking adhesive. All dimensions and images shown are in millimeters and are for reference only. STAINLESS STEEL

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Technical Specifications Core Stainless Steel-6

Body styles FISCHER CORE SERIES STAINLESS STEEL RECEPTACLES PANEL MOUNTED Body style References to detailed information Sealing categories, page A-6 Hermetic Crimp Contacts Electrical & contact configurations, page B 7-10 Natural stainless steel Right-angle Flush Front-projecting Rear-projecting Body styles, page B7-6 Bulkhead feedthrough Assembly Front-mounting Rear-mounting STAINLESS STEEL Sealing caps Spacers Accessories Color-coded washers Grounding washers Locking washers 103 Series 105 Series 107 Series Technical Specifications Technical dimensions, page B 7-7 For more information visit...

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Technical Specifications Core Stainless Steel-7

Technical dimensions FISCHER CORE SERIES STAINLESS STEEL RECEPTACLES PANEL FRONT MOUNTED PANEL REAR MOUNTED BODY STYLE BODY STYLE with or without ground tag or ground pin PANEL CUT-OUT Series PANEL CUT-OUT Series STAINLESS STEEL All dimensions and images shown are in millimeters and are for reference only.

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Technical Specifications Core Stainless Steel-8

Technical dimensions FISCHER CORE SERIES STAINLESS STEEL FEEDTHROUGH PANEL FRONT MOUNTED ST-WDE 103 BODY STYLE BODY STYLE STAINLESS STEEL PANEL CUT-OUT Series Technical Specifications The "AZ" version of the feedthrough accepts a type "A" plug on the flange side and a type "Z" plug on the threaded end, which is typically oriented toward the interior of the chassis. In the version "ZA" the connections "A" and "Z" are inverted. Dimension "B max" specifies the maximum panel thickness. For panels thinner than the unthreaded section "E min", we can provide spacers as shown accessories section, page...

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Technical Specifications Core Stainless Steel-9

Technical dimensions FISCHER CORE SERIES STAINLESS STEEL FEEDTHROUGH PANEL FRONT MOUNTED ST-WDE 107 BODY STYLE PANEL CUT-OUT Series 107 The bulkhead feedthrough connector allows the passing of electrical signals and power through a panel via two cable plugs. The "AZ" version of the feedthrough accepts a type "A" plug on the flange side and a type "Z" plug on the threaded end, which is typically oriented toward the interior of the chassis. In the version "ZA" the connections "A" and "Z" are inverted. STAINLESS STEEL Dimension "B max" specifies the maximum panel thickness. For panels thinner than...

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Technical Specifications Core Stainless Steel-10

Electrical & contact configurations FISCHER CORE SERIES STAINLESS STEEL A/Z POLARITY Receptacle ST-DBEE To protect users from contact with dangerous voltages, most of our connectors exist in two versions: STANDARD "A" POLARITY The contacts of the receptacle are protected against accidental touch. Recommended when voltage is present on the receptacle. INVERTED "Z" POLARITY The contacts of the plug are protected against accidental touch. Recommended when voltage is present on the plug. Plug ST-S/ST-ST Type "A" Standard Polarity Type "Z" Inverted Polarity IMPORTANT : AN "A" TYPE CONNECTOR CAN NEVER...

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Technical Specifications Core Stainless Steel-11

Electrical & contact configurations FISCHER CORE SERIES STAINLESS STEEL CONTACT TYPES The Fischer Connectors’ contact designs are highly reliable and are guaranteed up to 5,000 mating cycles. All standard brass and bronze contacts for use in the Core Series are screw machined, and all are gold plated over a nickel underplate. SOLDER CONTACTS CRIMP CONTACTS Most versatile Pre-installed contacts Qualified assemblers required PCB or Flex circuit mount Reduced pin diameter Wave soldering Selectively annealed area Special tools required Limited range of wire sizes Can be produced with any type of...

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Technical Specifications Core Stainless Steel-12

Electrical & contact configurations FISCHER CORE SERIES STAINLESS STEEL CONTACT TYPES CRIMP CONTACTS Each contact has a selectively annealed area which is crushed during assembly by specialized tooling to ensure proper termination of the wire to the contact. Selectively annealed area Special tools required Limited range of wire sizes Commonly used for field termination or repair, as no soldering is required. Not available for sealed or hermetic connectors. TOOLING FOR CRIMP CONTACTS Series STAINLESS STEEL Part number Part number Part number Part number Part number Crimp tool part number See following...

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Technical Specifications Core Stainless Steel-13

Electrical & contact configurations FISCHER CORE SERIES STAINLESS STEEL 103 SERIES = Standard Test voltage [kV] in mated position Crimp contacts STAINLESS STEEL Wire size 2) Contact ø [mm] Contact types Insulating material Stranding values are in brackets. For a given AWG, the diameter of some stranded conductor designs could exceptionally be larger than the hole diameter of the barrel. Testing may be required. Current per contact at 40°C temperature rise measured on the basic curve according to IEC 60512-5-2-5b. For the max. operating current a reduction factor must be used and limitations due...

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