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- Fischer UltiMate™ Series
Fischer UltiMate™ Series
Fischer UltiMate™ Series
- Electrical & Contact Configurations: Details on sizes, pin layouts, contact diameters, wire sizes, current ratings, and voltage ratings. Test voltage in mated positions according to IEC standards.
- Operating Conditions: Recommendations for operating voltage at sea level, considering application-specific safety criteria.
- Mechanical Coding: Describes mechanical coding options for plugs and receptacles, including visual coding and body styles.
- Assembly Instructions: Accessories designed for easy assembly without tools, focusing on durability and environmental resistance.
- Crimping Instructions: Specific instructions for wire gauge crimping, with testing requirements.
- Compliance with IEC 60512-4-1 and IEC 60664-1 standards for reliability and safety in electrical performance.
- Correct polarity selection is crucial for high-current applications, with female contacts recommended on the power-supplying device.
- Specific technical specifications for coaxial inserts are available online.
- Various accessories, including bend reliefs and soft caps, with specifications for different sizes and colors.
1. General Specifications: Focus on pre-cabled plug and receptacle configurations, pin assignments, cable specifications, and part numbers.
2. Cable Specifications: PUR outer sheath, 300 V working voltage, 52 kg/km weight, 800 N breaking strength, -40 °C to +90 °C working temperature.
3. Wiring Details: Wiring diagrams for standard pre-cabled 7 contacts, including pin numbers and wire specifications (AWG22, AWG24, AWG28).
4. Accessories and Tooling: Specifications for soft caps, lanyards, nut drivers, and other accessories.
5. Environmental and Mechanical Data: IP68 2m/24h sealing, -55 °C to +135 °C operating temperature, 500 hours salt mist corrosion resistance, 10,000 mating cycles.
6. Electrical Data: Contact resistance < 10 mΩ, shell resistance < 10 mΩ, insulation resistance > 1010 Ω, MIL-STD-461G compliant shielding effectiveness.
7. Material and Surface Finish: Details on materials for housing, locking springs, crimping rings, contacts, insulators, and sealants, including flammability ratings and surface finishes.
Conclusion: Comprehensive technical specifications for the Fischer Ultimate 80 series, covering electrical, mechanical, and environmental performance, as well as detailed material and component information.
Catalog excerpts
RUGGED | COMPACT | LIGHTWEIGHT Version 4.1 − 08.2024 − Changes without prior notice High corrosion resistance
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FISCHER ULTIMATETM SERIES PLUGS CABLE MOUNTED ■ ■ PANEL FRONT MOUNTED ■ ■ RECEPTACLES CABLE MOUNTED ■ ■ PANEL REAR MOUNTED ■ ■ PANEL FRONT MOUNTED ■ ■ This catalog covers our standard connector solutions. For specific requests, including hybrid or custom connectors, please contact your local sales representative. Technical Specifications
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Size selection FISCHER ULTIMATETM SERIES AVAILABLE SIZES CONNECTOR SIZE VERSUS CABLE DIAMETER Min cable ø compatible with bend relief (accessory). Images of available sizes are on 1:1 scale when printed full size on A4 paper.
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Body styles FISCHER ULTIMATETM SERIES PLUGS CABLE MOUNTED Body style Protection References to detailed information Sealing categories, page A-6 Friction Locking system Push-pull Quick-release Locking systems, page A-5 Lanyard Tamperproof Termination Housing material Crimp contact Solder contact Brass Aluminum Housing color Electrical & contact configurations, pages H-13 to H-18 Part numbering, page H-26 Part numbering, page H-26 Shortened body Body styles, chapter H Right-angle Cable clamp sets Cabling Overmoldable Heat shrinkable Cable bend reliefs Protective sleeves Sealing caps 07 08 Size...
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Technical dimensions FISCHER ULTIMATETM SERIES PLUGS CABLE MOUNTED UP01 BODY STYLE All dimensions and images shown are in millimeters and are for reference only.
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Body styles FISCHER ULTIMATETM SERIES PLUGS PANEL FRONT MOUNTED Body style Protection References to detailed information Sealing categories, page A-6 Friction Locking system Push-pull Quick-release Locking systems, page A-5 Lanyard Tamperproof Termination Housing material Housing color Crimp contact Solder contact Brass Aluminum Anthracite Electrical & contact configurations, pages H-13 and H-15 Part numbering, page H-26 Part numbering, page H-26 Shortened body Design Straight Right-angle Body styles, chapter H Front-mounting Rear-mounting Cable bend reliefs Protective sleeves Sealing caps Size...
Open the catalog to page 6
Technical dimensions FISCHER ULTIMATETM SERIES PLUGS PANEL FRONT MOUNTED UP50 BODY STYLE Panel cut-out PANEL CUT-OUT All dimensions and images shown are in millimeters and are for reference only.
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Body styles FISCHER ULTIMATETM SERIES RECEPTACLES CABLE MOUNTED Body style Protection Termination Housing material Housing color UR50 Sealed up to IP68 Hermetic Crimp contact Solder contact Brass Aluminum Anthracite References to detailed information Sealing categories, page A-6 Electrical & contact configurations, pages H-13 to H-16 Part numbering, page H-26 Part numbering, page H-26 Shortened body Design Body styles, chapter H Right-angle Cable clamp sets Cabling Overmoldable Heat shrinkable Cable bend reliefs Protective sleeves Sealing caps 07 Size Technical Specifications Technical dimensions,...
Open the catalog to page 8
Technical dimensions FISCHER ULTIMATETM SERIES RECEPTACLES CABLE MOUNTED UR50 BODY STYLE All dimensions and images shown are in millimeters and are for reference only.
Open the catalog to page 9
Body styles FISCHER ULTIMATETM SERIES RECEPTACLES PANEL MOUNTED Body style Protection References to detailed information Sealing categories, page A-6 Crimp contact Termination Solder contact Electrical & contact configurations, page H-13 to H-18 PCB contact Housing material Housing color Brass Aluminum Anthracite Part numbering, page H-26 Part numbering, page H-26 Right-angle Design Flush Front-projecting Bulkhead feedthrough Body styles, chapter H Front-mounting Rear-mounting Sealing caps Spacers Color-coded washers Grounding washers Locking washers 07 08 Size Technical Specifications Technical...
Open the catalog to page 10
Technical dimensions FISCHER ULTIMATETM SERIES RECEPTACLES PANEL REAR MOUNTED* Panel cut-out BODY STYLE BODY STYLE Panel cut-out * Standard version with PCB contacts and grounding pin. For solder contact version, a special solder ground contact pin is included for AWG22[7/30]. 1) Solder & PCB ground pins are always equal or larger than the largest contact of corresponding contact bloc layout (except size 13 config. 203 AWG12 [7/20] ) 2) 3.6 mm for size 15 All dimensions and images shown are in millimeters and are for reference only
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Technical dimensions FISCHER ULTIMATETM SERIES RECEPTACLES PANEL FRONT MOUNTED* UR03 2 BODY STYLE Technical Specifications Panel cut-out PANEL CUT-OUT * Standard version with solder contacts.
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Electrical & contact configurations FISCHER ULTIMATETM SERIES Test voltage [kV] in mated position Layout reference Stranding values are in brackets. See dedicated crimping instructions document for further information. For a given AWG, the diameter of some stranded cable designs could be larger than the hole diameter of the barrel. Testing may be required. Current per contact at 40 °C temperature rise measured on the basic curve according to IEC 60512-5-2-5b. For maximum operating current, a reduction factor must be used and limitations due to the size of the wires and the permissible upper temperature...
Open the catalog to page 13
Electrical & contact configurations FISCHER ULTIMATETM SERIES Layout reference Test voltage [kV] in mated position Stranding values are in brackets. See dedicated crimping instructions document for further information. 3) For a given AWG, the diameter of some stranded cable designs could be larger than the hole diameter of the barrel. Testing may be required. 4) Current per contact at 40 °C temperature rise measured on the basic curve according to IEC 60512-5-2-5b. For maximum operating current, a reduction factor must be used and limitations due to the size of the wires and the permissible upper...
Open the catalog to page 14
Electrical & contact configurations FISCHER ULTIMATETM SERIES Test voltage [kV] in mated position Layout reference Stranding values are in brackets. See dedicated wire gauge crimping instructions document for further information. 3) For a given AWG, the diameter of some stranded cable designs could be larger than the hole diameter of the barrel. Testing may be required. 4) Current per contact at 40 °C temperature rise measured on the basic curve according to IEC 60512-5-2-5b. For maximum operating current, a reduction factor must be used and limitations due to the size of the wires and the permissible...
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