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Fischer Core Series Alulite™

Fischer Core Series Alulite™
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Fischer Core Series Alulite™

Product catalog summary
Overview: The Fischer Core Series Alulite connectors are designed to be ultralight, rugged, and highly configurable, offering significant weight reduction and durability. They are capable of over 10,000 mating cycles, sealed up to IP68 or hermetic, and provide 360° EMC shielding. A variety of colors are available for visual coding.
Key Features:
  • 50% lighter than brass equivalents
  • Over 10,000 mating cycles
  • Sealed up to IP68 or hermetic
  • 360° EMC shielded
  • Available in various colors for visual coding
Technical Specifications:
  • Cable Mounted Body Styles: Includes S/SC and SS/SSC with push-pull and quick-release locking systems, sealed up to IP68.
  • Panel Front Mounted Body Styles: Includes D, DEU, and DEE with rear-projecting design, sealed up to IP68 or hermetic.
  • Panel Rear Mounted Body Styles: Includes DBPU/DBPE and DBPLU/DBPLE with front-projecting design, sealed up to IP68 or hermetic.
Part Numbering: The configurator allows for customization with different housing materials, connector styles, sealing levels, and contact configurations.
Electrical & Contact Configurations: Various configurations are available, supporting different rated voltages and currents, with options for solder, crimp, and PCB contacts.
Applications: Suitable for applications requiring lightweight, durable, and configurable solutions with high sealing and shielding capabilities.
Technical Specifications Overview:
1. General Specifications: Details on electrical and contact configurations, testing requirements, and recommended operating conditions are provided.
2. Electrical and Contact Configurations: Specifies electrical configurations, including contact types, insulating materials, and wire sizes, adhering to IEC standards.
3. Testing and Standards: Testing is required for certain configurations, with current per contact measured at a 40°C temperature rise according to IEC 60512-5-2-5b.
4. Contact Types and Tooling: Describes crimp contacts requiring specialized tooling, commonly used for field termination or repair.
5. Cable Clamp Sets: Details on cable clamp sets for cable retention and strain relief, available in shielded, unshielded, and environmental types.
6. Part Numbering and Ordering: Provides examples of ordering lines for connectors and clamp sets, indicating sealing or shielding needs.
Specifications: Outlines various cable clamp sets by series, detailing cable diameter ranges and materials used.
Accessories: Includes crimp ferrules, crimp lugs, and heat shrink tubes, with part numbers and dimensions provided.
Technical Information: Mechanical and environmental data include mating cycles, operating temperature ranges, and sealing standards.
Materials and Surface Treatments: Details on materials and surface treatments, including electroless nickel and gold plating.
Operating Temperatures: Lists recommended operating temperature ranges, emphasizing the importance of considering the lowest temperature performance in composite systems.
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Catalog excerpts

Fischer Core Series Alulite™-1

FISCHER CORE SERIES ULTRALIGHT | RUGGED | HIGHLY CONFIGURABLE KEY FEATURES 50% lighter than brass equivalent Over 10,000 mating cycles Wide range of colors for visual coding Version 4.1 − 08.2024 − Changes without prior notice

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Fischer Core Series Alulite™-2

This catalog covers our standard connector solutions. For specific requests, including hybrid or custom connectors, please contact your local sales representative. Technical Specifications

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Fischer Core Series Alulite™-3

Body styles FISCHER CORE SERIES ALULITE TM PLUGS* CABLE MOUNTED BODY STYLES Locking system Sealing Design RECEPTACLES* PANEL FRONT MOUNTED BODY STYLES DBPU DBPE DBPLU DBPLE BODY STYLES Sealing Design PANEL REAR MOUNTED IP68 Hermetic Front-projecting *See full color selection in part numbering sections (pages B 8-6 B 8-9, B 8-11). All dimensions and images shown are in millimeters and are for reference only.

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Fischer Core Series Alulite™-4

Body styles FISCHER CORE SERIES ALULITE TM PLUGS CABLE MOUNTED Body style Protection Locking system Contacts Design S Unsealed (IP50) Sealed up to IP68 Push-pull Quick-release Crimp Solder Colored housing Shortened body Cable clamp sets Overmoldable Heat shrinkable Other body styles available on request. Technical Specifications References to detailed information Sealing categories, page A-6 Locking systems, page A-5 Electrical & contact configurations, page B8-12 Body styles, page B8-3 Cable clamp sets, page B 2-39

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Fischer Core Series Alulite™-5

Technical dimensions FISCHER CORE SERIES ALULITE TM PLUGS CABLE MOUNTED S/SC BODY STYLES BODY STYLES Weight shown is without cable clamp set, overmolding or heat shrinking. Max. cable diameter below shield. All dimensions and images shown are in millimeters and are for reference

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Fischer Core Series Alulite™-6

Part numbering FISCHER CORE SERIES ALULITE TM PLUGS The configurator is designed for multipole contact blocks only. For coax or triax blocks, please contact us. Body style Clamp nut For standard body length plugs (S) : 11 =Standard clamp nut, no bend relief. (See pages B 8-19 to B 8-24) Housing material AL = Aluminum For shortened body length plugs (SS) : 13 = For heat shrinking / boots 14 = For injection / overmolding Housing color 1) Housing treatment 1541 = Anthracite (nickel) 1411 = Blue (anodized) 1611 = Red (anodized) 1731 = Grey (chromium) Keying code 11 = Code 1 12 = Code 2 Connector...

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Fischer Core Series Alulite™-7

Body styles FISCHER CORE SERIES ALULITE TM RECEPTACLES PANEL MOUNTED Body Style Sealed up to IP68 Hermetic Crimp References to detailed information Sealing categories, page A-6 Electrical & contact configurations, page B8-12 Colored housing Design Flush Front-projecting Body styles, chapter B8-3 Other body styles available on request. All dimensions and images shown are in millimeters and are for reference only.

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Fischer Core Series Alulite™-8

Technical dimensions FISCHER CORE SERIES ALULITE TM RECEPTACLES PANEL FRONT MOUNTED D BODY STYLES BODY STYLES with or without ground tag with or without ground tag Weight includes nut. In the 102 Series only, the thread does not go all the way to the flange but stops 8 mm away. For panels thinner than 8 mm, spacers are available. Technical Specifications

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Fischer Core Series Alulite™-9

Part numbering FISCHER CORE SERIES ALULITE TM RECEPTACLES PANEL FRONT MOUNTED The configurator is designed for multipole contact blocks only. For coax or triax blocks, please contact us. Body style Housing material Housing treatment 1541 = Anthracite (nickel) 1411 = Blue (anodized) 1611 = Red (anodized) 1731 = Grey (chromium) Connector style D = Flush (vs. panel) Front-mounting receptacle Sealing level If no sealing level is desired, leave field blank. Other options possible : EU = Sealed (IP68) even unmated EE = Hermetic O-ring at plug interface If ‘No sealing level‘ chosen in section BC, leave...

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Fischer Core Series Alulite™-10

Technical dimensions FISCHER CORE SERIES ALULITE TM RECEPTACLES PANEL REAR MOUNTED BODY STYLES BODY STYLES with or without ground tag with or without ground tag Weight includes nut. 2) Pin length and diameter vary according to contact configuration. Contact us for more information. 3) For information on nutdrivers ( ), see Tooling page B 8-29. Technical Specifications * – Pin for PCB contacts versions; all Series. – Tag for solder contact versions; Series 103 to 107. – Barrel for solder contact versions; Series 102.

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Fischer Core Series Alulite™-11

Part numbering FISCHER CORE SERIES ALULITE TM RECEPTACLES PANEL REAR MOUNTED The configurator is designed for multipole contact blocks only. For coax or triax blocks, please contact us. Nut type 13 = Slotted nut Housing material Housing color1) Housing treatment 1541 = Anthracite (nickel) 1411 = Blue (anodized) 1611 = Red (anodized) 1731 = Grey (chromium) Keying code 11 = Code 1 12 = Code 2 Connector size 102, 103, 1031, 104 or 105 = Series (See dimensions section) Fischer Connectors can not be held liable for small color variations that may appear from one batch to another. 11 = Viton 12 = EPDM...

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Fischer Core Series Alulite™-12

Electrical & contact configurations FISCHER CORE SERIES ALULITE TM 102 SERIES Test voltage 5) [kV] in mated position Crimp contacts Insulating material Contact types Wire gauge stranding values are in brackets. For a given AWG, the diameter of some stranded conductor designs could exceptionally be larger than the hole diameter of the barrel. Testing may be required. 3) Current per contact at 40°C temperature rise measured on the basic curve according to IEC 60512-5-2-5b. For the max. operating current a reduction factor must be used and limitations due to the size of the wires and the permissible...

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Fischer Core Series Alulite™-13

Electrical & contact configurations FISCHER CORE SERIES ALULITE TM Crimp contacts Test voltage 5) [kV] in mated position Insulating material Contact types Wire gauge stranding values are in brackets. For a given AWG, the diameter of some stranded conductor designs could be larger than the hole diameter of the barrel. Testing maybe required. 3) Current per contact at 40°C temperature rise measured on the basic curve according to IEC 60512-5-2-5b. For the max. operating current a reduction factor must be used and limitations due to the size of the wires and the permissible upper temperature limit...

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.