TiNox-Cut

TiNox-Cut
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TiNox-Cut

Product catalog summary
Overview
This document provides comprehensive technical information on machining stainless steel and other difficult-to-cut materials, focusing on the TiNox milling cutter series. It includes material applications, tool designs, specifications, and guidelines for various types of end mills.
Material Applications
Materials are categorized into stainless steel, titanium alloys, and nickel, cobalt, and iron alloys. Each category is detailed with specific material properties and tensile strength, including examples and material numbers.
Tool Designs
The TiNox milling cutter series features solid carbide and HSS end mills for applications such as semi-finishing, roughing, finishing, and trochoidal machining. Key features include internal coolant supply for chip evacuation, corner radius designs, and special low-vibration designs like the "N-Wave".
Specifications and Features
Specifications emphasize wear-resistant carbide substrates, high-heat-resistant coatings, optimized flute geometry, and internal coolant supply options for enhanced performance. High-speed and high-performance milling designs include precision collet holders for superior clamping force and concentricity.
Symbol Descriptions
A comprehensive description of symbols is provided to denote constructional length, shank design, helix angle, chip breaker, cutting material, and coolant supply methods, aiding in understanding tool specifications and recommended practices.
Cutting Conditions
Cutting data is provided for orientation and should be adapted to local technical conditions. Specific cutting speeds and feed per tooth are detailed for materials like stainless steel, titanium alloys, and nickel-cobalt-iron alloys.
Product Variants
End mills are available in short, long, and extra-long designs with specific dimensions and corner radii options. Ordering examples and codes are provided.
Applications
Tools are suitable for machining tough materials such as titanium and Inconel, effective for both roughing and finishing operations, and designed to prevent vibrations through special geometry.
Additional Information
Details on the SAFE-LOCK™ clamping system and other tool features are available in the FRANKEN Catalogue 250. Tools can be used with external cooling and internal coolant supply systems.
PM-ULTRA Cutting Material
This carbon-free alloy of cobalt, molybdenum, and iron offers high heat resistance and toughness, allowing for higher cutting speeds and reduced machining time and costs.
Cold-Air Nozzle
Reduces cutting area temperature, enabling higher speeds and longer tool life, based on the vortex tube principle providing cold air with temperatures as low as -40°C.
Application Example
An example of increased tool life using the cold-air nozzle is provided, demonstrating a 36% increase in tool life during roughing operations on hardened moulds.
Company Information
Contact details for EMUGE-Werk Richard Glimpel GmbH & Co. KG and FRANKEN GmbH & Co. KG are provided, including phone numbers, fax, email, and website information.
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Catalog excerpts

TiNox-Cut-1

Bearbeitung von INOX und schwer zerspanbaren Materialien Machining of Stainless Steel and Difficult to Cut Materials

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TiNox-Cut-2

FRANKEN Bearbeitung von INOX und schwer zerspanbaren Materialien ■ Machining of INOX and Difficult to Cut Materials A 77AAax'-C£s£

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TiNox-Cut-3

Anwendungen • Nichtrostender austenitischer, austenitisch-ferritischer Stahl und nichtrostender Stahlguss • Hochwarmfeste Speziallegierungen auf der Basis von Eisen, Nickel und Kobalt • Titan und Titan-Legierungen Ausfuhrungen Die TiNox-Fraserreihe besteht aus folgenden Hartmetall-und HSS-Grundtypen: • Hartmetall-Schaftfraser zur Schruppschlicht-Bearbeitung • Hartmetall-Schaftfraser zum Schruppen und Schlichten • Hartmetall-Schaftfraser zum Schlichten • Hartmetall-Schaftfraser zur trochoidalen Bearbeitung • Hartmetall-Schaftfraser „N-Wave“ zum Schruppen • HSS-Schaftfraser „N-Wave“ zum Schlichten...

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TiNox-Cut-4

FRANKEN Bearbeitung von INOX und schwer zerspanbaren Materialien ■ Machining of INOX and Difficult to Cut Materials A 77AAax'-C£s£ Hartmetall-Schaftfraser ohne und mit Eckenradius, mit innerer Kuhlschmierstoff-Zufuhr, zur Schruppschlicht-Bearbeitung Solid carbide end mills with and without corner radius, with internal coolant supply, for semi-finishing applications • Zahes Hartmetall-Substrat und hochwarmfeste Beschichtung fur hohe Standzeiten • Optimierte Spannutengeometrie fur den sicheren Spanabtransport bei langspanenden, zahen Werkstoffen • Innere Kuhlschmierstoff-Zufuhr mit axialem Austritt...

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TiNox-Cut-5

• Verschleififestes Hartmetall-Substrat und hochwarmfeste Beschichtung fur hohe Standzeiten • Spezielle Schneidenausfuhrung fur vibrationsarme Schlichtbearbeitung • Nutzbare Schneidenlangen 3 x di, 4 x di und 5 x di fur alle Schlichtbearbeitungen • Wear-resistant carbide substrate and high-heat-resistant coating for long tool life • Special cutting edge design for low-vibration finishing operation • Usable flute length in 3 x d1,4 x d1 and 5 x d1 for all finishing operations • Zahes Hartmetall-Substrat und hochwarmfeste Beschichtung fur hohe Standzeiten • Besonders fur schwer zerspanbare Werkstoffe...

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TiNox-Cut-6

FRANKEN Bearbeitung von INOX und schwer zerspanbaren Materialien ■ Machining of INOX and Difficult to Cut Materials A 77AAax'-C£s£ HSS-Schaftfraser „N-Wave“, HSS end mills “N-Wave”, zum Schlichten for finishing applications • Schneidstoff aus Pulverstahl • Schlichtfraser mit Wellenprofil in der Spanflache • Erzeugt glatte Oberflachen • Vibrationsmindernde Geometrie • Powder metal cutting material • Finishing end mill with wavey profile on rake face • Generates smooth surfaces • Low-vibration geometry HSS-Schaftfraser mit Eckenradius, mit innerer Kuhlschmierstoff-Zufuhr, zum Schruppen HSS end...

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TiNox-Cut-7

Präzisions-Spannhülsen-Aufnahmen FPC · High Precision Collet Holders FPC High Precision Collet Holders FPC Die patentierten Präzisions-Spannhülsen-Aufnahmen FPC sind hochgenaue Werkzeug-Aufnahmen mit mechanischer Klemmung für höchste Spannkraft und Rundlaufgenauigkeit sowie mit sehr guten Dämpfungseigenschaften. Die Werkzeugspannung erfolgt mittels Spannhülsen. The patented precision collet holders FPC are highly precise tool holders with mechanical clamping which provide superior clamping force and concentricity as well as excellent shock-absorbing properties. The tools are clamped via collets....

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TiNox-Cut-8

Symbolbeschreibung · Description of the Symbols Baulänge extra kurz kurz mittellang lang extra lang Die entsprechende Baulänge ist rot hervorgehoben. Alternativ-Baulängen des gleichen Typs sind grau unterlegt. Nicht gekennzeichnete Baulängen sind im Lieferprogramm nicht enthalten. Constructional length extra short short medium length long extra long The relevant length is marked in red. Alternative lengths of the same type are marked in grey. Lengths without any marking are not available as catalogue products. Shank design Die auf der jeweiligen Seite befindlichen Schaftausführungen sind grau...

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TiNox-Cut-9

Symbolbeschreibung ■ Description of the Symbols FRANKEN Innere Kuhlschmierstoff-Zufuhr Internal coolant supply ICR ICR = Kuhlschmierstoffaustritt radial ICR = Internal coolant supply, radial exit ICA = Internal coolant supply, axial exit ICRA = Kuhlschmierstoffaustritt radial und axial ICRA = Internal coolant supply, radial and axial exit Cold-air nozzle Emulsion Emulsion

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TiNox-Cut-10

FRANKENI Hartmetall-Schaftfraser ■ Solid Carbide End Mills A 77AAax'-C£s£ - Hochleistungswerkzeug - Feine Schruppschlicht-Verzahnung fur zahe Werkstoffe - Verschiedene Eckenradien pro Schneidendurchmesser - Innere Kuhlschmierstoff-Zufuhr, Austritt axial (ICA) - 3 Baulangen verfugbar High performance tool Fine semi-finishing profile for tough materials Several corner radii per cutting diameter Internal coolant supply, axial exit (ICA) 3 lengths available fein fine Beschichtung ■ Coating Einsatzgebiete - Material (siehe Seite 3) - Speziell fur schwer zerspanbare Werkstoffe geeignet - In allen zahen...

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TiNox-Cut-11

Schnittwerte ■ Cutting Conditions FRANKENA 77/\/ol>c-C?c/£ Hartmetall-Schaftfraser - kurze Ausfuhrung Solid carbide end mills - short design Gultig fur - Valid for 2642TT 2642TZ 2643TZ 2646TT 2646TZ 2647TZ Alle Schnittdaten dienen nur als Orientierungshilfe und sind ggf. auf die technischen Voraussetzungen vor Ort abzustimmen Werkzeuge auch in anderen Materialien einsetzbar, siehe Seite All cutting data serve for orientation only and should be adapted individually to the technical conditions on location Tools can also be used in other materials, see page 75 in FRANKEN Catalogue 250 ■ = sehr gut...

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TiNox-Cut-12

FRANKENI Hartmetall-Schaftfraser ■ Solid Carbide End Mills M77AAax'-C£s£ - Hochleistungswerkzeug - Feine Schruppschlicht-Verzahnung fur zahe Werkstoffe - Verschiedene Eckenradien pro Schneidendurchmesser - Innere Kuhlschmierstoff-Zufuhr, Austritt axial (ICA) - 3 Baulangen verfugbar - High performance tool - Fine semi-finishing profile for tough materials - Several corner radii per cutting diameter - Internal coolant supply, axial exit (ICA) - 3 lengths available Beschichtung ■ Coating TIN / TIALN TIN / TIALN Einsatzgebiete - Material (siehe Seite 3) - Speziell fur schwer zerspanbare Werkstoffe...

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.