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Product catalog summary

Overview
The document provides an in-depth analysis of the advanced 5-axis machining capabilities of circle segment end mills, highlighting their application in mold-making and the production of components such as tire molds, turbine blades, and impeller blades. These tools are designed to enhance machining efficiency and surface quality.

Technical Specifications
Circle segment end mills feature large radii in the cutting area, simulating a ball-nose end mill with cutting diameters ranging from 12 to 3000 mm. The CAM system is crucial for supporting these tools, reducing machining times, and improving surface quality.

Types of Circle Segment End Mills
Four forms are available: Barrel, Oval, Taper, and Lens forms.

Machining Example
Specific machining parameters are provided for different forms, including dimensions, number of flutes, cutting speed, and feed rates.

Material Applications
The document categorizes the suitability of circle segment end mills for various materials, including steel, stainless steel, cast materials, non-ferrous materials, synthetics, and special materials like titanium and nickel alloys.

Conclusion
Circle segment end mills offer significant advantages in machining efficiency and surface finish quality, supported by advanced CAM systems.

Specifications
Tools are available in Taper, Lens, and Oval forms, designed for low-vibration machining and efficient finishing. They are suitable for high-strength materials, including nickel-base and titanium alloys.

Procedures
Includes rotational speed calculations and the importance of using a tilt angle of α/2.

Cutting Conditions
Detailed tables provide recommended cutting speeds and feed rates for various materials and tool types.

Recommendations
ALCR coating is recommended for enhanced performance. Tools are suitable for high-strength materials and HSC finishing.

Industry 4.0 Readiness
EMUGE-FRANKEN tools are equipped with digital twins for Industry 4.0 integration.

Standards and Certifications
EMUGE-FRANKEN is ISO 9001:2015 certified, ensuring high-quality standards.

Technical Service and Support
Offers worldwide support, including consultations, process optimization, and custom tool development.

Key Data from Tables and Charts
Includes cutting conditions, air consumption, and temperature effects of cold-air nozzles.

Company Overview
FRANKEN, part of the EMUGE-FRANKEN group, specializes in precision milling tools.

Contact Information
EMUGE-Werk Richard Glimpel GmbH & Co. KG, Nürnberger Straße 96-100, 91207 Lauf, Germany. Phone: +49 9123 186-0
FRANKEN GmbH & Co. KG, Frankenstraße 7/9a, 90607 Rückersdorf, Germany. Phone: +49 911 9575-5
Email: [email protected]
Website: www.emuge-franken.com

Catalog excerpts

Fräswerkzeuge für die moderne 5-Achs-Bearbeitung End Mills for the Advanced 5-Axis Operation Kreissegment-Fräser Circle Segment End Mills

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EMUGE-FRANKEN, der Systemlieferant · EMUGE-FRANKEN, the System Supplier Kunde Customer

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Fräswerkzeuge für die moderne 5-Achs-Bearbeitung · End Mills for the Advanced 5-Axis Operation Mit den Kreissegment-Fräsern wurde eine Werkzeugfamilie geschaffen, welche einen höheren Bahnabstand bei der Schrupp-, Vorschlicht- und Schlichtbearbeitung erlaubt. Diese Werkzeuge kommen vorwiegend im Formenbau sowie bei der Herstellung von Reifenformen, Turbinenschaufeln, Impellerblättern oder Blisks zum Einsatz. Die technische Besonderheit dieser Fräser liegt bei den großen Radien im schneidenden Bereich der jeweiligen Ausführung, welche ganz neue Möglichkeiten in der Zerspanung bieten. Der große...

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Kreissegment-Fräserformen · Types of Circle Segment End Mills Vergleichsbeispiel: Kugelfräser – Kreissegment-Fräser mit Tropfenform – VR Comparison example: Ball nose end mill – Circle segment end mill with oval form – VR Ergebnis: Kreissegment-Fräser ermöglichen eine höhere axiale Zustellung (ap) bei wesentlich besseren Oberflächengüten. Result: Circle segment end mills enable a larger axial depth of cut (ap) and a considerably better surface finish. Übersicht der Kreissegment-Fräserformen Overview of types of circle segment end mills Kegelform Taper form Tonnenform Barrel form Linsenform Lens...

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Bearbeitungsbeispiel ■ Machining Example Tonnenform - ER Barrel form - ER FRANKENTropfenform - VR Oval form - VR Art.-Nr.

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Bitte beachten: Die Eignung der Kreissegment-Fraser ist folgendermaBen gekennzeichnet: Please note: The suitability of the circle segment end mills is indicated as follows: ■ = very suitable □ = suitable Please find the cutting conditions on pages 9 - 26. ■ = sehr gut geeignet □ = gut geeignet Die zugehorigen Schnittwerte sind auf den Seiten 9 - 26 zu finden.

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Fraswerkzeuge fur die moderne 5-Achs-Bearbeitung ■ End Mills for the Advanced 5-Axis Operation

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- Hochleistungswerkzeug - Mit 4 Schneiden - Vibrationsarme Bearbeitung - Hocheffiziente Schlichtbearbeitung - Formtoleranz ±0,01 mm - High performance tool - With 4 flutes - Low-vibration machining - Highly efficient finishing - Form tolerance ±0.01 mm Tonnenform - ER Barrel Form - ER Allround Beschichtung ■ Coating Einsatzgebiete - Material (siehe Seite 6) - Speziell fur hochfeste Werkstoffe geeignet - In fast allen Werkstoffen einsetzbar - Zum HSC-Schlichten geeignet Applications - material (see page 6) - Especially suitable for high-strength materials - For almost all materials - Suitable...

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