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End Mills for Trochoidal Machining

End Mills for Trochoidal Machining
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End Mills for Trochoidal Machining

Product catalog summary
Overview of Trochoidal Milling
Trochoidal milling combines circular and linear movements to transform slot milling into contour milling. It uses a low radial depth and high axial depth of cut, reducing heat and stress, thus extending tool life. This method is effective on low-powered machines and reduces wear on difficult materials.
Advantages of Trochoidal Milling
  • Suitable for difficult materials and thin-walled components.
  • Reduces stress on tools and machines.
  • Increases metal removal rates on low-powered machines.
  • Effective with unstable workpiece clamping.
  • Allows high axial depth of cut up to 5 x d1.
  • Features up to 7 cutting edges for efficient performance.
Tool Specifications
FRANKEN solid carbide end mills "Trochoid" are designed with low-vibration features, variable spacing, and helix angles. They include new cutting edge geometry and chip dividers to reduce axial pull-out force and minimize chip jams. High-performance coatings and a suitable carbide substrate enhance tool performance.
Benefits of the Tools
  • Jet-Cut geometry for steel and TiNox-Cut for INOX.
  • Available in four lengths (2 x d1, 3 x d1, 4 x d1, 5 x d1).
  • Chip breaker geometry for reliable roughing.
  • TiNox-Cut with internal coolant supply.
  • Special cutting edge preparation for vibration reduction.
  • New high-performance coatings and optimized carbide substrate.
CAD/CAM Programming
New CAD/CAM systems enable 2D and 3D machining of complex contours and pockets using a trochoidal milling cycle, optimizing milling paths to avoid unproductive tool motion.
Application Examples
  • HPC Slot Milling with standard end mills requires 3 tool paths and takes 3:13 minutes.
  • Trochoidal Slot Milling with standard end mills requires 2 tool paths and takes 2:57 minutes.
  • Trochoidal Slot Milling with "Trochoid" end mills allows single operation, saving 30% time compared to HPC-slot milling.
Material Applications
The document provides a detailed guide on material suitability for various tool types, indicating suitability with symbols ($ = very suitable, ) = suitable) and corresponding cutting conditions on specific pages.
Specifications
  • High-performance tools for trochoidal machining with newly developed geometry featuring chip breakers.
  • Low-vibration machining with internal coolant supply and axial exit (ICA).
  • Available in four lengths with axial depths of cut up to 5 times the diameter (d1).
Applications
  • Suitable for process-reliable trochoidal roughing operations.
  • Effective for difficult-to-cut materials and all tough materials.
  • Applicable for finishing operations.
Cutting Conditions
  • Cutting speed (vc) and feed per tooth (fz) are specified for different tool designs (2x d1, 3x d1, 4x d1, 5x d1).
  • Tools are rated as very suitable ($) or suitable () for various materials and operations.
Ordering Information
  • Order codes are provided for different tool designs and dimensions.
  • Tools are available at short notice with prices on request.
Contact Information The document includes contact details for EMUGE-Werk Richard Glimpel GmbH & Co. KG and FRANKEN GmbH & Co. KG, along with a link to find sales partners.
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Catalog excerpts

End Mills for Trochoidal Machining-1

FRANKEN Fraswerkzeuge fur die Trochoidal-Bearbeitung End Mills for Trochoidal Machining

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End Mills for Trochoidal Machining-2

Fräswerkzeuge für die Trochoidal-Bearbeitung · End Mills for Trochoidal Machining

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End Mills for Trochoidal Machining-3

Fräswerkzeuge für die Trochoidal-Bearbeitung · End Mills for Trochoidal Machining Trochoidales Fräsen Trochoidales Fräsen ist die Überlagerung einer Kreisbahnbewegung mit einer Linearbewegung und somit die Umsetzung von Nutfräsen in Konturfräsen. Wie beim Schlichten wird der Span mit einer geringen seitlichen Zustellung und größtmöglicher axialer Zustellung (von 2 x d1 bis 5 x d1) aus dem Werkstück geschält. Durch den kleineren Eingriffswinkel verringert sich die bei der Bearbeitung erzeugte Wärme und die geringere thermische Belastung führt zu einer höheren Standzeit. Somit lassen sich selbst...

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End Mills for Trochoidal Machining-4

Fräswerkzeuge für die Trochoidal-Bearbeitung · End Mills for Trochoidal Machining Neue CAD/CAM-Programmiersysteme ermöglichen eine Bearbeitung komplexer Konturen und Taschen in 2D und 3D mit einen Trochoidal-Fräszyklus. Ziel dieser neuen Zyklen ist eine möglichst effektive Berechnung der Fräsbahnen, um Leerwege zu verhindern. New CAD/CAM-programming systems enable the machining of complex contours and pockets in 2D and 3D with a trochoidal milling cycle. The objective of these new cycles is the optimised calculation of milling paths to avoid unproductive tool motion

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End Mills for Trochoidal Machining-5

Bearbeitungsbeispiele ■ Application Exemples FRANKEN HPC Slot Milling with Standard End Mills Nut L x B x H: Material: Werkzeug: Schneidendrm. di: Schneidenlange I2: Freie Halslange l3: Zahnezahl: Schnittgeschwindigkeit vc: Vorschub pro Zahn fz: Axiale Zustellung ap: Radiale Zustellung ae: 450 x 20 x 45 mm 1.2312 Hartmetall-Schaftfraser 1999A.016 16 mm 32 mm auf min. 45 mm nachgearbeitet 4 150 m/min 0,08 mm 15 mm 16 mm Slot L x W x H: Material: Tool: Cutting dia. d-|: Cutting length l2: Neck length l3: Flutes: Cutting speed vc: Feed per tooth fz: Axial depth of cut ap: Radial depth of cut ae:...

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End Mills for Trochoidal Machining-6

FRANKEN Fraswerkzeuge fur die Trochoidal-Bearbeitung ■ End Mills for Trochoidal Machining Product finder WegweiserBitte beachten: Please note: Die Eignung ist folgendermaBen gekennzeichnet: The suitability is indicated as follows: ■ = sehr gut geeignet ■ = very suitable Please find the cutting conditions on pages 9 and 11. Die zugehorigen Schnittwerte sind auf den Seiten 9 und 11 zu finden.

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End Mills for Trochoidal Machining-7

Fraswerkzeuge fur die Trochoidal-Bearbeitung ■ End Mills for Trochoidal Machining FRANKEN Seite ■ Page HTvc / fz

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End Mills for Trochoidal Machining-8

FRANKENI Hartmetall-Schaftfraser „Trochoid“ ■ Solid Carbide End Mills “Trochoid” M77AAax'-C£s£ - Hochleistungswerkzeug zur trochoidalen Bearbeitung - Neuentwickelte Geometrie mit Spanteilern - Vibrationsarme Bearbeitung - Innere Kuhlschmierstoff-Zufuhr, Austritt axial (ICA) - 4 Baulangen verfugbar - Bearbeitungstiefen bis 5 x di moglich - High-performance tool for trochoidal machining - Newly developed geometry with chip breaker - Low-vibration machining - Internal coolant supply, axial exit (ICA) - 4 lengths available - Axial depths of cut up to 5 x d-| 8 • = Lagerwerkzeug, siehe Preisliste...

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End Mills for Trochoidal Machining-9

Schnittwerte ■ Cutting Conditions ■ = sehr gut geeignet ■ very suitable □ = gut geeignet ■ suitable

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End Mills for Trochoidal Machining-10

- Hochleistungswerkzeug zur trochoidalen Bearbeitung - Neuentwickelte Geometrie mit Spanteilern - Vibrationsarme Bearbeitung - 4 Baulangen verfugbar - Bearbeitungstiefen bis 5 x di moglich - High-performance tool for trochoidal machining - Newly developed geometry with chip breaker - Low-vibration machining - 4 lengths available - Axial depths of cut up to 5 x d-| Steel Beschichtung ■ Coating Einsatzgebiete - Material (siehe Seite 6) - Zum prozesssicheren trochoidalen Schruppen - In allen Stahl- und Gusswerkstoffen einsetzbar - In nahezu allen zahen Werkstoffen einsetzbar - Zur Schlichtbearbeitung...

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End Mills for Trochoidal Machining-11

Schnittwerte ■ Cutting Conditions FRANKEN ■ = sehr gut geeignet ■ very suitable □ = gut geeignet • suitable vc = Schnittgeschwindigkeit ■ Cutting speed fz = Vorschub pro Zahn ■ Feed per tooth

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End Mills for Trochoidal Machining-12

EMUGE-FRANKEN Vertriebspartner finden Sie auf www.emuge-franken.com/vertrieb EMUGE-FRANKEN sales partners, please see www.emuge-franken.com/sales EMUGE-Werk Richard Glimpel GmbH & Co. KG Nürnberger Straße 96-100 91207 Lauf GERMANY Frankenstraße 7/9a 90607 Rückersdorf GERMANY

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.