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PCD and Solid Carbide Cutting Tools for Aerospace

PCD and Solid Carbide Cutting Tools for Aerospace
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PCD and Solid Carbide Cutting Tools for Aerospace

Product catalog summary
Overview
Cruing provides a range of PCD and solid carbide cutting tools tailored for the aerospace industry, focusing on high precision and durability for composite machining, especially CFRP components.
Product Series
  • Straight-Flute Drill Series: AeroDrill 101 is designed for CNC drilling of CFRP materials with high-density PCD cutting edges and a solid carbide body.
  • Twist Drill Series: AeroDrill ST2, NX2, and ST3 feature a 25° helix angle for improved cutting in composites.
  • Countersink Series: AeroDrill 801 and 802 are optimized for precision countersinking.
  • SC-Drill Series: AeroDrill D10 to D25 cater to various drilling needs.
  • SC-Reamers Series: AeroReamer R10 to R25 offer high precision reaming.
  • End-Mill Series: AeroMill M11 to M85 cover diverse milling applications.
  • Ball-Nose and Face-Mill Series: AeroMill M21 to M42 are for tasks requiring high precision and surface finish.
Innovative Systems
  • Aerotech® System: This system evacuates hot dust during cutting, enabling air-cooled dry cutting and reducing coolant needs, enhancing safety by minimizing airborne dust.
Technical Specifications
  • PCD cutting edges ensure extreme wear resistance and long tool life.
  • Tools offer through coolant options for better cooling and chip evacuation.
  • Various shank forms and diameters are available for different machining needs.
Applications
  • Primarily used in CNC automated drilling and milling of CFRP and other hard composites, ensuring high precision and surface finish without delamination.
Conclusion
Cruing's tools meet aerospace industry demands, offering advanced solutions for composite machining with a focus on precision, durability, and safety.
Overview
The document details the AeroReamer series of solid carbide reaming tools, designed for precision machining with enhanced performance features.
Technical Specifications
  • Material: Solid carbide micro grain.
  • Design: Right-hand cutting with a left-hand helix and irregular division.
  • Helix Angle: 7°.
  • Diameter Tolerance: H7.
  • Coating: Optional, with TiCN-G available for specific models.
  • Standards: Conforms to DIN 212.
Tool Variants
  • AeroReamer R10: Diameters from 1.0 to 13.0 mm, suitable for steel, non-ferrous materials, and cast iron.
  • AeroReamer R15: Diameters from 0.95 to 12.05 mm, similar applications as R10.
  • AeroReamer R20: Diameters from 5.00 to 12.00 mm, for high alloy steel, inox, titan, iron, hardened steels, and inconel.
Applications
  • Suitable for materials like steel, non-ferrous materials, cast iron, high alloy steel, inox, titan, iron, hardened steels, and inconel.
Key Features
  • Super-fine finish with low Ra values.
  • External and internal coolant supply options.
Data Summary
The document includes tables listing dimensions and codes for each tool variant, specifying diameter, shank diameter, cutting length, overall length, and the number of cutting edges.
Technical Specifications
1. AeroReamer R20: Z6 SC twist reamer with internal cooling, featuring solid carbide micro grain, right-hand cutting with left-hand helix, irregular division, 7° helix, diameter tolerance H7, diameters from 5.00 to 12.00 mm, TiCN-G coating, and DIN 212 compliance.
2. AeroReamer R25: Similar to R20 but with internal cooling through flutes.
Applications
Suitable for high alloy steel, inox, titan, iron, hardened steels, and inconel.
Product Codes and Dimensions
Various product codes with corresponding dimensions are listed for different reamer sizes.
Contact Information
Germany: Cruing Germany, Bösingerstraße 5, 78727 Oberndorf, Germany. Tel: +49 074238659148.
Italy: Cruing Italy, Via Norvegia, 3, Zona Industriale 64026, Roseto degli Abruzzi (TE), Italy. Tel: +39 085.8930787.
U.S.A. / Canada: FS Cruing Diamond Corporation, 55 Administration Rd., Unit 1 Concord, Ontario-Canada. Ph: +1 9057380145.
United Kingdom / Ireland: Cruing UK, Building One, Office “B”, Radway Green Business Park, Crewe, Cheshire. Ph: +44(0) 1270872924.
Denmark: Cruing DK, Fuglsang Naes 7A, 7400 Herning, Denmark. Tel: +45 97120705.
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Catalog excerpts

PCD and Solid Carbide Cutting Tools for Aerospace-1

PCD and Solid Carbide Cutting Tools

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PCD and Solid Carbide Cutting Tools for Aerospace-3

DrillStraight-Flute Drill Series ■ AeroDrill101 pag. 10 Reamin SC-Drill Series ■ AeroDrill D10 pag. 62

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PCD and Solid Carbide Cutting Tools for Aerospace-4

Production plants and R&D facilities in Europe and North America enable Cruing to supply tested and award winning products worldwide. WINNER V* M or 2013 » INNOVATION AWARDS Universitat Stuttgart Cphbg Holz-Berufsgenossenschaft Cf DGUV Test \DNV-QL II COMPANY WITH QUALITY SYSTEM CERTIFIED BY DNV GL = ISO 9001 =

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PCD and Solid Carbide Cutting Tools for Aerospace-5

Cruing is one of the most important groups for diamond cutting tools and works closely with many of the world's leading aerospace manufacturers, F1 racing teams and luxury yacht builders.

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PCD and Solid Carbide Cutting Tools for Aerospace-6

Air Cooled Dry Cutting The Aerotech® System is a revolutionary tooling solution that thoroughly evacuates hot dust particles produced during cutting operations. By effectively air cooling the material and cutter, it significantly reduces machining temperatures. This allows manufacturers of composite parts to consider dry cutting their components, providing a practical alternative to machining with coolants. 10 years in the field First launched in 2008, the Aerotech® System has a proven track record of precision and absolute reliability in demanding tier 1 production environments producing CFRP...

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PCD and Solid Carbide Cutting Tools for Aerospace-7

Dust Free Machining Health and Safety standards at the workplace advise that dust created through machining processes should be reduced at source and must fall within the Workplace Exposure Limits (WEL), this is where the Aerotech® System can help. By capturing the dust at the point of cut and evacuating it directly into the CNC extraction shroud the Aerotech® will greatly reduce, or even eliminate, airborne dust that would otherwise pollute the work cell and contaminate the air.

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PCD and Solid Carbide Cutting Tools for Aerospace-8

Aero Drill Drilling solutions for perfect holes Cruing AeroDrill series offers unique designs for PCD Straight and Twist drills, Countersinks and One-shot drill and countersinks. Unique uninterrupted PCD point Special drill point geometry and side profile Many leading producers of CFRP parts for the Aerospace industry have already qualified Cruing drills and are benefitting from the performances of one of the most cost-effective drills available today. See the difference that the new AeroDrill 101-Uni provides on unidirectional CFRP. Cutting edge optimized for unidirectional and woven CFRP Enhanced...

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PCD and Solid Carbide Cutting Tools for Aerospace-9

Programme Drilling Technical Number of cutting edges Helix angle Application Hand-held Hand-held CNCdr i ll i ng CNCdr i ll i ng CNCdr i ll i ng CNCdr i ll i ng counters i nki ng counters i nki ng [integral pilot) [interchangeable pilot) Tool body Solid carbide Solid carbide Solid carbide Solid carbide Steel Available with through coolant CNC one-shot drilling CNC one-shot drilling CNC one-shot drilling & countersinking & countersinking & countersinking Tool body Solid carbide Solid carbide Solid carbide Available with through coolant

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PCD and Solid Carbide Cutting Tools for Aerospace-10

Technical features: ■ High density PCD cutting edges: 2 ■ Solid carbide straight fluted body ■ Diameters range: from 3,0 to 20,0 mm ■ Through coolant from 4,00 mm Through coolant on request Applications: ■ For CNC automated drilling of CFRP and hard composite materials

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PCD and Solid Carbide Cutting Tools for Aerospace-12

Technical features: ■ High density PCD cutting edges: 2 ■ Solid carbide twist body ■ Diameters range: from 2,5 to 4,0 mm ■ Through coolant from 4,00 mm Through coolant on request Applications: ■ For CNC automated drilling of CFRP and hard composite materials

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PCD and Solid Carbide Cutting Tools for Aerospace-13

Technical features: ■ High density PCD cutting edges: 2 ■ Solid carbide twist body ■ Diameters range: from 4,76 to 10 mm ■ Through coolant from 4,00 mm Through coolant on request Applications: ■ For CNC automated drilling of CFRP and hard composite materials

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PCD and Solid Carbide Cutting Tools for Aerospace-15

Technical features: ■ High density PCD cutting edges: 3 ■ Solid carbide twist body coolant ■ Diameters range: from 3,0 to 10,0 mm ■ For CNC automated drilling of CFRP and hard composite materials ■ Extended tool-life and lower delamination ■ Available with through coolant from 4,0 mm diameters

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PCD and Solid Carbide Cutting Tools for Aerospace-17

Technical featuress: ■ HSS body ■ High density PCD cutting edges: 2/3 coolant ■ Pilot diameters from 2.5 to 8.0 mm on request ■ Shank form: thread (metric or imperial) ■ Diameters: from 10.00 to 31.75 mm on request ■ Available with customized pilot ■ Hard composites/metallic stack materials

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PCD and Solid Carbide Cutting Tools for Aerospace-20

Technical featuress: ■ PCD cutting edges: 2/3 ■ Pilot diameters hole: from 2,5 to 4,77 mm ■ Shank form: thread ■ For hand-held drifting of CFRP and hard composite/ metallic stack materials ■ With integral [801] or interchangeable [802] pitot ■ Avaifabfe with customised pilot on request Through coofant on request

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PCD and Solid Carbide Cutting Tools for Aerospace-22

Aero Mill High-performance milling Cruing AeroMill series offers PCD cutters designed for milling CFRP, composites and light alloys. No chatter and vibration Increased edge retention No delamination Super-fine surface finish Low Ra values Solid-carbide or heavy metal tungsten alloy body With external and internal coolant supply 22 AeroMill series covers the complete range of cutting tools commonly used within the Aerospace and composite industries. Edge milling, ball-nose and face milling solutions, all qualified by leading manufacturers cutting CFRP parts. AeroMill cutters are also available...

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PCD and Solid Carbide Cutting Tools for Aerospace-23

Application CNC pre-finishing CNC pre-finishing CNC edge CNC edge CNC edge CNC finishing CNC finishing CNC finishing S large volume S large volume finishing S inside finishing S inside finishing S inside removal removal corner rounding corner rounding corner rounding Technical design Tool body Heavy metal Solid carhide Heavy metal Heavy metal Heavy metal Heavy metal Solid carhide Heavy metal tungsten alloy Solid carhide tungsten alloy tungsten alloy tungsten alloy tungsten alloy Solid carhide tungsten alloy Available with through coolantAir cooled dry cutting (with Aerotech System) Page CNC slotting...

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PCD and Solid Carbide Cutting Tools for Aerospace-24

Technical features: ■ Heavy metal tungsten alloy body ■ High density PCD cutting edges: 2/3 ■ Diameters range: from 6,35 to 12,7 mm Applications: ■ For CNC automated cutting of CFRP, aluminium and light alloy materials ■ Particularly indicated for finishing operations ■ Customised finishing cutters available on request

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