Diamond Cutting Tools for Composites

indice Aero Drill Aero Mill Straight-Flute Drill Series End-Mill Series Twist Drill Series SC Milling End-Mill Series Countersink Series Ball-Nose Series One-shot Drill & Countersink Series Face-Mill Series AeroMill M41 SC-Drill Series SC-Reamers Series

PCD CUTTING TOOLS FOR THE AEROSPACE AND COMPOSITE INDUSTRIES Production plants and R&D facilities in Europe and North America enable Cruing to supply tested and award winning products worldwide.

OUR EXPERIENCE TO OFFER ADVANCED SOLUTIONS Thanks to its 50 years worth of experience, Cruing provides and suggests the latest solutions in composite machining and offers a wide range of PCD drills and mills tailored to specific customer needs. Cruing is one of the most important groups for diamond cutting tools and works closely with many of the world’s leading aerospace manufacturers, F1 racing teams and luxury yacht builders.

Air Cooled Dry Cutting The Aerotech® System is a revolutionary tooling solution that thoroughly evacuates hot dust particles produced during cutting operations. By effectively air cooling the material and cutter, it significantly reduces machining temperatures. This allows manufacturers of composite parts to consider dry cutting their components, providing a practical alternative to machining with coolants. 10 years in the field First launched in 2008, the Aerotech® System has a proven track record of precision and absolute reliability in demanding tier 1 production environments producing CFRP...

Dust Free Machining Health and Safety standards at the workplace advise that dust created through machining processes should be reduced at source and must fall within the Workplace Exposure Limits (WEL), this is where the Aerotech® System can help. By capturing the dust at the point of cut and evacuating it directly into the CNC extraction shroud the Aerotech® will greatly reduce, or even eliminate, airborne dust that would otherwise pollute the work cell and contaminate the air. Without Aerotech® With Aerotech®

Aero Drill Drilling solutions for perfect holes Cruing AeroDrill series offers unique designs for PCD Straight and Twist drills, Countersinks and One-shot drill and countersinks. Unique uninterrupted PCD point Special drill point geometry and side profile Many leading producers of CFRP parts for the Aerospace industry have already qualified Cruing drills and are benefitting from the performances of one of the most cost-effective drills available today. See the difference that the new AeroDrill 101-Uni provides on unidirectional CFRP. Cutting edge optimized for unidirectional and woven CFRP Enhanced...

Tool Programme Drilling Straight-Flute Series Twist-Drill Series Countersink Series Number of cutting edges Helix angle Technical design Hand-held countersinking (integral pilot) Hand-held countersinking (interchangeable pilot) Solid carbide Solid carbide Solid carbide Solid carbide Cutting material Shank Application Tool body Available with through coolant Page One-shot Drill & Countersink Series AeroDrill 101-V Technical design Drilling diameters (mm) Number of cutting edges Helix angle Cutting material Shank Tool body CNC one-shot drilling & countersinking CNC one-shot drilling & countersinking...

Straight-Flute Drill Series AeroDrill 101 DP Technical features: High density PCD cutting edges: 2 Through coolant on request Solid carbide straight fluted body Helix angle: 0° Cutting tolerance: +/- 0,01 Balance: G2,5 < 1 gr/mm Diameters range: from 3,0 to 20,0 mm Shank form: DIN 6535 HA Through coolant from 4,00 mm Applications: For CNC automated drilling of CFRP and hard composite materials

Twist-Drill Series AeroDrill ST2 DP Technical features: High density PCD cutting edges: 2 Solid carbide twist body Through coolant on request Helix angle: 25° Cutting tolerance: +/- 0,01 Balance: G2,5 < 1 gr/mm Diameters range: from 2,5 to 4,0 mm Shank form: DIN 6535 HA Through coolant from 4,00 mm Applications: For CNC automated drilling of CFRP and hard composite materials

Twist-Drill Series AeroDrill NX2 DP Technical features: High density PCD cutting edges: 2 Through coolant on request Solid carbide twist body Helix angle: 25° Cutting tolerance: +/- 0,01 Balance: G2,5 < 1 gr/mm Diameters range: from 4,76 to 10 mm Shank form: DIN 6535 HA Through coolant from 4,00 mm Applications: For CNC automated drilling of CFRP and hard composite materials

Twist-Drill Series AeroDrill ST3 DP Technical features: High density PCD cutting edges: 3 Solid carbide twist body Through coolant on request Helix angle: 25° Cutting tolerance: +/- 0,01 Balance: G2,5 < 1 gr/mm Diameters range: from 3,0 to 10,0 mm Shank form: DIN 6535 HA Applications: For CNC automated drilling of CFRP and hard composite materials Extended tool-life and lower delamination Available with through coolant from 4,0 mm diameters

Countersink Series Technical featuress: Through coolant on request High density PCD cutting edges: 2/3 Helix angle: 0° Cutting tolerance: +/- 0.05 Balance: G2,5 < 1 gr/mm Pilot diameters from 2.5 to 8.0 mm on request Shank form: thread (metric or imperial) Diameters: from 10.00 to 31.75 mm on request Available for 100° and 130° countersinking Available with customized pilot Applications: For CFRP Hard composites/metallic stack materials

Countersink Series Technical featuress: Through coolant on request Straight flutes Helix angle: 0° Pilot tolerance: +/- 0,05 Balance: G2,5 < 1 gr/mm Pilot diameters hole: from 2,5 to 4,77 mm Shank form: thread Applications: For hand-held drilling of CFRP and hard composite/ metallic stack materials With integral (801) or interchangeable (802) pilot Available for 100° and 130° countersinking Available with customised pilot on request

Aero Mill High-performance milling Cruing AeroMill series offers PCD cutters designed for milling CFRP, composites and light alloys. No chatter and vibration Increased edge retention No delamination Super-fine surface finish Low Ra values Solid-carbide or heavy metal tungsten alloy body With external and internal coolant supply 22 AeroMill series covers the complete range of cutting tools commonly used within the Aerospace and composite industries. Edge milling, ball-nose and face milling solutions, all qualified by leading manufacturers cutting CFRP parts. AeroMill cutters are also available...