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Battery Catalog

Product catalog summary

Overview: The document is a comprehensive catalog of battery-related products and services offered by Aviall, a major distributor of aviation parts and services. It includes chargers, analyzers, dischargers, service tools, and accessories, representing over 250 manufacturers.

Key Sections:

Chargers, Analyzers, and Dischargers: Details products like the JFM SuperMasterCharger and Avix Supercharger 60, highlighting capabilities such as charging and analyzing NiCad and Lead Acid batteries, constant current features, and temperature sensing.
Service Tools: Includes shop service kits and cell pullers for battery maintenance, with specific tools for different battery types like Marathon and Saft.
Ground Support and Accessories: Covers starting carts, replacement batteries, cables, and connectors essential for ground operations.
Sealed Batteries and Battery Packs: Lists various sealed batteries and replacement packs, including OEM options.
Specific Manufacturer Data: Provides detailed data and cross-reference guides for manufacturers like Concorde, Enersys/Hawker, Teledyne/Gill, Marathon/Norco, and Saft.

Product Highlights:

JFM SuperMasterCharger: Charges and analyzes NiCad and Lead Acid batteries, supports simultaneous charging of two batteries, and includes a temperature sensing plate.
Avix Supercharger 60: Features easy operation, supports all NiCad batteries, and includes a touchpad interface.
Christie RF80-M: Offers a touch screen display, multiple charging modes, and enhanced safety features.
Gill® GC-024: A lightweight, fully automatic charger with circuit protection and LED status indicators.

Technical Specifications:

Products are detailed with specifications such as charge mode, AC input, weight, dimensions, and additional features like temperature sensing and digital interfaces.

Conclusion: The catalog serves as a detailed resource for aviation battery products and services, providing technical specifications and usage guidelines for a wide range of equipment essential for aviation maintenance and operations.

Service Tools Overview: This document provides a comprehensive list of service tools and equipment for battery maintenance and testing, primarily focusing on NiCad batteries. It includes descriptions, part numbers, and specifications for various tools and accessories.

Key Sections:

Cell Pullers: Tools such as the BS1075M Cell Puller and 416159 Wrench are essential for handling battery cells.
Cleaning Equipment: The Aviall Battery Hardware Cleaning Basket (BS497P) is designed to keep battery hardware together during cleaning.
Measurement Tools: The Go-No-Go Gauge (BS1073M) is used for Elcon disconnects, and the Universal Vent Valve Wrench (700260) fits various battery types.
Clips and Testers: Includes Aviall Resistor Clips (BS2183), Saft Shorting Clips, and the Saft Vent Valve Tester (024398-000).
Battery Handling: The Aviall Battery Carrier Sling is designed for safe battery handling, rated for over 200 lbs.
Temperature Monitoring: The BTP01-50 Universal Battery Temp Plate monitors battery temperature and includes auto shut-off features.
Hydrometers and Load Testers: The FR-1 Aircraft Hydrometer and Concorde Battery's Parasitic Load Tester measure battery fluid and parasitic loads, respectively.
Advanced Testing Systems: The Aviall Battery Advanced Testing System (ABATS) provides detailed monitoring and reporting of battery cell voltages and water consumption.
Shipping Containers: ATA 300 Spec Shipping Containers are designed for safe transport of aircraft components, compliant with UN 2795 Haz-Mat regulations.
Starting Carts: Various models like The Big Bee and The Super Bee II provide DC starting power for aircraft, with specifications on voltage, capacity, and dimensions.

Conclusion: This document serves as a detailed guide for selecting and using the appropriate tools and equipment for battery maintenance and testing, ensuring safety and efficiency in operations.

Specifications:

Battery Carts: Lists various battery carts with specifications such as output voltage, peak and continuous current, and dimensions. Models include FC1200-1, FC1600-1, and FC2000-1, with varying voltage and current capacities.
Replacement Batteries: Specially designed for Aviall start carts, these batteries have unique features like hotter acid and longer plates for enhanced cranking performance. They come with a limited warranty of 90 days against defects and a total of one year on a pro rata basis.

Procedures:

Battery Installation: Specific batteries are required for different cart models, with detailed acid requirements for each type.
Heater Kits: Available for different cart models to enhance battery performance in cold conditions.

Standards and Norms:

Connectors and Receptacles: Various connectors and receptacles are manufactured to military specifications, ensuring durability and reliability under harsh conditions.
Ground Power Units: Features include adjustable output current, thermal protection, and weatherproof packaging, suitable for worldwide use.

Recommendations:

Battery Maintenance: Regular checks and proper charging are recommended to avoid issues like overcharging or undercharging.
Use of Accessories: Heavy-duty jumper cables and attachable handles are suggested for ease of use and to protect connectors.

Key Data from Tables:

Battery Specifications: Detailed specifications for replacement batteries, including acid requirements and compatibility with different cart models.
Connector Specifications: Information on various connectors, including part numbers, descriptions, and compatibility with military standards.

Critical Information:

Warranty Details: Batteries come with a limited warranty, with specific conditions under which the warranty is void.
Compatibility: Replacement batteries and parts are compatible with specific models and are not interchangeable with other types.

This document provides comprehensive technical details on battery carts, replacement batteries, and associated accessories, emphasizing specifications, compatibility, and maintenance recommendations.

Product Specifications and Features:

Products are on the Qualified Products List (QPL) per MIL-E-81099.
Direct attachment to battery housing with options for hollow or threaded post electrical connections.
Color-coded: pink for lead acid and blue for nickel-cadmium batteries.
Compatible with Rebling’s Series 7000 Quick Disconnects and standards MS25182-2 and MS3349-2.
Variety of terminal adapter configurations available.

Battery Calibration and Maintenance:

Annual on-site battery charger calibration available, compliant with ISO9002, ANSI/2540, and ISO 100112-1 standards.
Calibration technicians can perform simple repairs and provide basic training on-site.
Extensive repairs are handled at the authorized repair facility in Dallas, Texas.

Training Courses:

SAFT and Marathon Approved Ni-Cad 40-Hour Training Course available, allowing FAA Repairman Certificate application.
Course covers battery electronics, charging, discharging, overhaul, safety, and more.
Limited to 8 students per class, with pre-registration required.

Battery Products and Specifications:

Concorde Battery Corporation offers a range of valve-regulated sealed lead acid batteries for commercial and military aircraft.
Products include main/starting batteries, helicopter starting series, turbine starting aircraft batteries, and emergency aircraft batteries.
Each battery is inspected and tested to ensure performance, quality, safety, and reliability.

Contact Information:

For more information, contact Aviall representatives or visit aviall.com.
International and airline sales contacts are provided for further inquiries.

Overview: This document provides detailed information on the replacement of Ni-Cd batteries with Concorde batteries across various aircraft models. It includes specific Supplemental Type Certificates (STC), Parts Manufacturer Approval (PMA) supplements, and Technical Standard Order (TSO) authorizations for each aircraft type.

Key Sections:

Agusta Helicopters: Models such as A119, AW119 MKII, A109A, A109C, A109E, AB139, and AW139 are listed with their respective STC numbers and authorized battery replacements, primarily RG-407 and RG-380 series.
Airbus Helicopters: Models including AS350, AS355, BK-117, BO-105, and EC130 are covered, with details on replacing specific Ni-Cd battery part numbers with Concorde alternatives like RG-350, RG-355, and RG-390E.
Beechcraft Aircraft: Various models such as MU-300, 400, 400A, and King Air series are mentioned with options for replacing Ni-Cd and lead-acid batteries with RG-380E series batteries.
Boeing Aircraft: The document includes information on Boeing 737 series, specifying the replacement of Ni-Cd batteries with RG-380E/40D and RG-380E/60B models.
Bombardier Aircraft: Models like CL-600 and DHC-8 are listed with STC numbers and authorized battery replacements, including RG-223 and RG-380E/44L.
British Aerospace Jetstream: Details on replacing Ni-Cd batteries with RG-390E for Jetstream 3101 and 3201 models are provided.
Cessna Aircraft: A comprehensive list of single and twin-engine models is included, with specific Concorde battery replacements such as RG-25, RG-35A, and RG24 series.
Bell Helicopters: Models like 206, 212, 214ST, 222, and 407 are covered, with authorized replacements using RG-206, RG-214, and RG-380E/44 batteries.

Critical Information: The document emphasizes the importance of using authorized Concorde battery replacements to ensure compliance with FAA regulations and maintain aircraft safety standards. Each entry includes contact information for the battery supplier and the STC holder, ensuring easy access for further inquiries or purchases.

Overview: This document provides a comprehensive list of aircraft models and the corresponding battery replacements authorized by the FAA. It includes details on Supplemental Type Certificates (STC), Parts Manufacturer Approval (PMA) supplements, and Technical Standard Order (TSO) authorizations for various aircraft models.

Key Sections:

Specifications: Each aircraft model is listed with its corresponding battery replacement part number, STC number, and PMA supplement number. The document specifies whether the replacement is for Ni-Cd or lead-acid batteries.
Procedures: The document outlines the authorized battery replacements for each aircraft model, including installation kits and additional components required for certain models.
Standards: The document references FAA Design Approvals and TSO authorizations, ensuring compliance with aviation safety standards.
Recommendations: For certain models, the document advises contacting Concorde Battery for details on fitment issues or additional installation requirements.

Data Summary: The document includes a detailed cross-reference table listing aircraft manufacturers, models, certificate holders, and FAA approval types. Key data points include the Concorde part number and the type of FAA approval granted.

Critical Information:

Exigencies: The document emphasizes the importance of using FAA-approved battery replacements to ensure aircraft safety and compliance.
Parameters: Specific part numbers and STC numbers are provided for each aircraft model to guide the replacement process.
Limitations: Some models may have fitment issues, and additional installation kits may be required.
Best Practices: It is recommended to follow the specified procedures and use authorized parts to maintain compliance with aviation regulations.

Overview: This document provides detailed information on battery replacements for various aircraft models, focusing on Concorde Battery products. It includes specifications, FAA approvals, and recommendations for installation and replacement procedures.

Specifications: The document lists numerous aircraft models, such as Piper, Robinson Helicopter, Sabreliner, and others, along with the corresponding Concorde battery part numbers that replace original batteries. Each entry includes the FAA approval type and any relevant PMA Supplement numbers.

Procedures: The document emphasizes the importance of verifying the aircraft's original battery part number before selecting a replacement. It advises contacting Concorde or the certificate holder for installation details and highlights the need for compliance with FAA TSO standards.

Standards and Approvals: Batteries listed are approved under FAA Technical Standard Order (TSO) C173, which applies to rechargeable lead-acid batteries for aircraft. The document notes that TSO articles require separate approval for installation in specific aircraft types.

Recommendations: It is recommended to confirm the original battery part number and ensure compatibility with the replacement battery. The document also advises checking for export restrictions and obtaining necessary licenses if applicable.

Key Data: The document includes tables with Concorde part numbers, approval dates, and descriptions. It also provides notes on installation requirements, export restrictions, and the importance of matching original and replacement battery numbers.

Overview: EnerSys® is a global leader in stored energy solutions, providing a wide range of products including reserve power and motive power batteries, battery chargers, power equipment, and outdoor equipment enclosures. These products are used in various industries such as telecommunications, utilities, transportation, and defense.

General/Commercial Aviation Batteries: The document details various battery models used in aviation, highlighting their specifications and applications. For instance, the B777 24 Volt/5 Ampere Hour Flight Controls Battery is noted for being virtually maintenance-free, having a wide operating temperature range, and a long service life.

Battery Specifications: The document lists numerous battery models with specific details such as part numbers, descriptions, and applications across different aircraft models. It includes information on battery types like sealed lead acid and valve-regulated batteries, emphasizing features like fast recharge capability and long shelf life.

Product Listings and Technical Data: A comprehensive list of batteries used in various aircraft models is provided, including details on manufacturer, type, role, and quantity. This section serves as a cross-reference guide for selecting the appropriate battery for specific aircraft models.

Gill LT Sealed Batteries: This section provides detailed specifications for Gill LT Sealed Batteries, including nominal voltage, amp hours, emergency capacity, and power performance at different temperatures. It also includes warranty information and emphasizes the reliability of these batteries for aircraft power needs.

Dry Charged Batteries: The document describes dry charged batteries as a reliable technology with a long shelf life, making them suitable for remote locations and emergency repairs. Specifications for various models are provided, along with details on electrolyte requirements and discharge rates.

Marathon Micro Maintenance and SuperPower Batteries: Specifications for Marathon batteries are detailed, including dimensions, weight, and amp hours. These batteries are designed for high power applications in military and telecommunications equipment.

Cross Reference Guides: The document includes cross-reference guides for various manufacturers and models, providing part numbers and supplementary information for battery replacements and installations.

Summary of Technical Document:

1. Contact Information: This section provides a comprehensive list of contact details for various locations across the globe, including Asia, Australia/New Zealand, Europe, Middle East, Latin America/Caribbean, and North America. Each entry includes telephone and fax numbers, as well as physical addresses.

2. Global Repair Services: This section outlines the locations and contact information for battery services, hose shops, wheel and brake services, and rotables. Each service type lists specific locations with telephone numbers, addresses, and associated airport codes or FAA station numbers.

3. Value-Added Services: This section details additional services such as paint mixing, chemical management, and kitting services. It includes contact information and addresses for these services, primarily located in Atlanta and Miami.

Key Points:

The document is primarily a directory of contact information for various aviation-related services and locations worldwide.
Each service type is associated with specific locations, providing detailed contact information for ease of access.
The document is structured to facilitate quick reference for service locations and contact details.

Catalog excerpts

Updated July 2018 Click part number to view aviall.com part page

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Aviall at a glance: As one of the world’s largest providers of new aviation parts and related aftermarket services, Aviall markets and distributes products for more than 250 manufacturers. (]PHSS VќLYZ TVYL [OHU TPSSPVU JH[HSVN P[LTZ MYVT J\Z[VTLY ZLY]PJL JLU[LYZ PU 5VY[O (TLYPJH ,\YVWL HUK (ZPH7HJPÄJ (]PHSS HSZV WYV]PKLZ THPU[LUHUJL MVY H]PH[PVU IH[[LYPLZ ^OLLSZ HUK IYHRLZ HZ ^LSS HZ OVZL HZZLTIS` RP[[PUN HUK WHPU[TP_PUN ZLY]PJLZ ;OL JVTWHU` VќLYZ H JVTWSL[L ZL[ VM Z\WWS`JOHPU HUK SVNPZ[PJZ ZLY]PJLZ PUJS\KPUN VYKLY WYVJLZZPUN Z[VJRPUN HUK M\SÄSSTLU[ automated inventory management and reverse...

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Chargers, Analyzers and Dischargers 2-7 Combination Chargers and Analyzers 2 Portable Chargers and Trickle Chargers 6 Dischargers and Capacity Testers 7 Shop Service Kits 8 Must Have Equipment 11 Test Equipment, Meters and Guages 13 Ground Support and Accessories 18-23 Starting Carts and Accessories 18 Replacement Batteries for Aviall Start Carts 20 Cables, Heater Kits and Supplies 21 Attachable Portable Plugs and Receptacles 22 Ground Power Units 23 Sealed Batteries and Battery Packs 24-27 Sealed Batteries and Battery Packs 24 Aviall Replacement Battery Packs 25 OEM Replacement Battery Packs...

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Index of terms — charge mode CC - Constant Current CP - Constant Potential CV - Constant Voltage REFLEX - Term to describe proprietary pulse charge by marathonnorco aerospace DC - Direct Current PULSE - DC pulse with strictly controlled rise time, pulse width, frequency and amplitude. JFM SuperMasterCharger • Charges and analyzes NiCad and Lead Acid batteries • Charges two batteries simultaneously • Constant Current (1-50AH) • Discharges two batteries simultaneously (up to 1920 watts) • Temperature sensing plate included • Satisfies the requirements of most large (10 A-hr to 100 A-hr rechargeable...

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Click part number to view aviall.com part page Christie RF80-K • Easy to use • Well organized front panel and simple, accessible controls • Dual charge (Constant Current) • Auto discharge (timed and voltage cut-off) • Lead Acid or NiCad • Reconditions NiCad batteries • Unique ReFLEX charging technique • Exclusive DigiFLEX analysis

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CASP 2500 • Four automatic operating modes • Charges up to 10 Amps • Discarges up to 14 Amps • Charge and analyze / discharge in auto • Factory pre-programing available • Up to six batteries channels available • ReFlex charging • Easy hook-up and operation via PC • Epson Printer included

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Gill® GC-024 24VDC Lightweight Battery Charger • Light weight / high strength aluminum case • Fully automatic: Three stage charger can be left on the battery for long periods • Circuit protection: Reverse polarity and short circuit protected (fused) • Charge status LED's: Power on, charging and fully charged • UL and CE approved • Supported with a two year warranty

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PORTABLE CHARGERS AND TRICKLE CHARGERS Activator 282U The Activator 282U™ is a direct connect, fully automatic 2 amp charger capable of charging a 24 volt military or aviation battery of any rating from zero to full capacity. It is also a standby maintenance unit without the use of “trickle” charging, thus extending the life and durability of the battery. There is no gassing, heat or other detrimental results of trickle or float charge. • Extends battery life • Direct connect or clip style cables • Microprocessor controlled, multi-step charge algorithm • Long connection leads

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Beta D-50 • CC discharge adjustable from 0-50 Amps • Selectable discharge time with digital readout, audible alarm at end of test • Lead Acid or NiCad • Selectable voltage cutoff • Partner with Alpha C25 for charge and discharge capabilities

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Battery Shop Service Kits Maintenance Kits are provided by Saft and Marathon Norco Aerospace • Kits generally include: Syringe, cell puller, vent caps, o-rings, screws, washers, vent tool, receptacle dust cover and wrench Marathon Maintenance Kit Standard Battery • Fully stocked maintenance kit for Standard NiCad Battery

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Saft Maintenance Kit Part No. Note: For Batteries with CE160952 Type A (mainly used on Eurocopter Aircraft) Use Part No. 416160. Kit contains an additional wrench M22 and M18

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Service Tools CELL PULLERS Note: Equivalency letters available #10 Metric Cell Puller for Saft Batteries This cell removal tool is designed to be threaded onto the stud of the cell and provides the needed leverage to then pull and remove. It is quick and easy, a hard job quick and easy.

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MUST HAVE EQUIPMENT • Used properly, this cleaning basket safely protects small parts from accidentally being lost in the plumbing Marathon Shorting Clips Sold individually Saft Vent Valve Wrench MarathonNorco Vent Valve Wrench Saft Vent Valve Tester Saft Vent Valve Tester

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Aviall Battery Carrier Sling • Epoxy coated steel ends hook over battery vents • Flexible polyester webbing is comfortable to hold Aviall Logo aviall Receptacle Cover • Plastic receptacle cover • Screened with blue Aviall logo • Safe, non-conductive webbing • Great for handling batteries in difficult locations

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TEST EQUIPMENT, METERS AND GAUGES

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Aviall Battery Advanced Testing System (ABATS) Aviall Battery Advanced Testing System is a computer aided battery maintenance tracking system that provides the user with the technology to accurately monitor and record individual cell voltages and water consumption during a NiCad service cycle. ABATS provides the same functionality and performance as our ADAS system, but with a new design and user interface and better data storage and reporting capabilities. • All Batteries up to 22 Cells • All Cell readings taken quickly at once • Chart and graphs make analysis of results quick and easy • Reporting...

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Battery Catalog

Battery Catalog

Catalog excerpts

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