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- Conprofe Technology Group Co., Ltd.
- Ultrasonic Machining System
Ultrasonic Machining System
Ultrasonic Machining System
Conprofe Technology Group Co., Ltd., established in 2003, specializes in efficient, green, and intelligent manufacturing solutions. The company offers a wide range of products across three major industries: Precision Tools, Key Units, and CNC Machine Tools. Their product portfolio includes Super-hard Tools, Tapping Tools, Precision Tool Holders, Ultrasonic Technologies, Green Technologies, Precision Units, Ultrasonic-Green CNC Machine Tools, and Automation. Conprofe serves various sectors such as electronics, semiconductors, automotive, aerospace, medical, and precision manufacturing. The company has a global presence with sales and service centers in multiple countries and exports to over 70 countries.
Innovation and Recognition
Conprofe is committed to innovation, holding over 850 core technology patents. The company has received numerous awards, including the Guangdong Scientific and Technological Progress Award and the China Patent Award. Their technologies are recognized at an internationally advanced level.
Ultrasonic Working Principle
The ultrasonic machining process involves converting high-frequency electrical energy into mechanical vibrations. This process enhances cooling, improves surface quality, and extends tool life. The ultrasonic generator activates the transducer, which resonates and transmits energy through longitudinal waves, resulting in effective material removal.
Applicable Materials
Ultrasonic machining is suitable for composite materials (e.g., Nomex Honeycomb, Carbon Fiber), hard-brittle materials (e.g., Single-Crystal Silicon, Sapphire), and hard-to-cut metals (e.g., Stainless Steel, Titanium Alloy). Applications include spacecraft components, semiconductor parts, and wear-resistant components.
Ultrasonic Machining Advantages
1. Reduced material adhesion and higher cutting speed.
2. Continuous cutting for increased efficiency.
3. Lower resistance between tools and materials.
4. Reduced cutting temperature and extended tool life.
5. Improved cutting quality without composite material delamination.
6. No chippings or dust.
7. High-precision cutting with smooth edges and minimal distortion.
8. Stable machining with effective chatter elimination.
Catalog excerpts
No.6, 2nd Nanyun Road, Science City, Hi-tech Development Zone, Guangzhou, 510663, P.R.C 2024 Conprofe Technology Group Co., Ltd. All Rights Reserved. VE2.6 The information given is not binding. Actual products and mutual agreement shall prevail. Reprinting of any text and illustrations requires written authorization of Conprofe.
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Ultrasonic Working Principle Applicable Materials Unique Machining Advantages ················· 06 Ultrasonic Engraving and ················· 07 Millin
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erging of Global Resources Prafe ssional as Industry Leader With its roots back to 2003, Conprofe is a Provider of Efficient, Green and Intelligent Manufacturing Solutions and Key Units. It has been holding on to the idea of “Converging of Global Resources, Professional as Industry Leader” in the past two decades. Revolving around “Efficient, Green and Intelligent Manufacturing”, the company has achieved a giant leap from parts, units to machines and developed a product portfolio with three major industries - Precision Tools, Key Units and CNC Machine Tools, which covers eight categories of products,...
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Ultrasonic Working Principle ^-V The ultrasonic generator converts high-frequency electrical energy into mechanical vibration by ultrasonic vibration, which makes rotating cutter vibrate at thousands of times per second, and separates the cutter and workpiece periodically, thus effectively removing chippings, and indirectly improving cooling effect leading to better surface quality, higher efficiency and longer tool life. 1. In machining, the ultrasonic generator is activated by high-frequency alternating electrical energy, driving the transducer to resonate as a whole. Energy is generated at...
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Applicable Materials Hard-Brittle Materials Materials﹣ Single-Crystle Silicon, Aluminium Oxide, Sapphire, Glass, Sillicon Nitride, AISiC, etc. Workpiece﹣ Semiconductor Showerhead, Speculum, Optical Fiber Stick, Mobile Phone Cover, Watch Dial Plate, Graphite Mold, Denture, etc. Ultrasonic Machining Advantages Composite Materials Materials﹣ Nomex Honeycomb, Carbon Fiber, Carbon Fiber Reinforced Metal Composites, etc. Workpiece﹣ Spacecraft Component, Automobile Lightweight, Railway Transit Component, etc. Hard-to-Cut Metals Materials﹣ Stainless Steel, Titanium Alloy, Superally, etc. Workpiece﹣ Spacecraft...
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HBK^E25 Ultrasonic Tool Holder Ultrasonic Milling/ Grinding >• Specification ► Drawing and Dimensions (unit: mm) Item HSK-E25 Working Frequency 16-70kHZ Auto Tool Change Standard ► Specification ► Drawing and Dimensions (unit: mm) Auto Tool change Standard Coolant-Through Spindle Optional Working Frequency Collet Model Clamping Accuracy Spindle Taper Coolant-Through Spindle
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Ultrasonic Tool Holder Ultrasonic Milling/ Grinding HWfAlOO Ultrasonic Tool Holder Ultrasonic Milling/ Grinding > Specification > Drawing and Dimensions (unit: mm) >■ Drawing and Dimensions (unit: mm) Item HSK-E40 Item HSK-A100 Working Frequency 16-70 kHz Auto Tool change Standard Auto Tool change Standard Coolant-Through Spindle Optional Coolant-Through Spindle Optional HMKtfA63 Ultrasonic Tool Holder Ultrasonic Milling/ Grinding ► Specification Item HSK-A63 ► Drawing and Dimensions (unit: mm) Auto Tool change Standard Coolant-Through Spindle Optional All Models Could Be Customized 10
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ISO20 Ultrasonic Tool Holder Ultrasonic Milling/ Grinding Item ISO20 Working Frequency -| 6-70kHz Auto Tool change Standard IS025 Ultrasonic Tool Holder Ultrasonic Milling/ Grinding Item IOS25 Working Frequency 16-70kHz Auto Tool Change Standard Coolant-Through Spindle Optional ► Drawing and Dimensions (unit: mm) All Models Could Be Customized 12
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BT30 Ultrasonic Tool Holder Ultrasonic Milling/ Grinding ► Specification Item BT30 Collet Model SK06/SK10/SK16 Clamping Accuracy 0.008mm Auto Tool Change Standard Coolant-Through Spindle Optional BT40 ► Drawing and Dimensions (unit: mm) Ultrasonic Tool Holder Ultrasonic Milling/ Grinding > Specification Item BT40 Working Frequency 16-70kHZ Collet Model SK06/SK10/SK16 Clamping Accuracy 0.008mm Auto Tool Change Standard Coolant-Through Spindle Optional ► Drawing and Dimensions (unit: mm) 13 All Models Could Be Customized 14
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BT50 Ultrasonic Tool Holder Ultrasonic Milling/ Grinding BT40-MP Ultrasonic Tool Holder Ultrasonic Milling/ Grinding >• Drawing and Dimensions (unit: mm) Auto Tool change Standard coiiet Model Customized Auto Tool change Standard Coolant-Through Spindle Optional Coolant-Through Spindle Optional Ultrasonic Tool Holder Ultrasonic Milling/ Grinding >• Drawing and Dimensions (unit: mm) coiiet Model Customized Auto Tool change Standard All Models Could Be Customized 16
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Ultrasonic Tool Holder Ultrasonic Cutting coiiet Model Customized Auto Tool Change Standard Ultrasonic Cutting ► Drawing and Dimensions (unit: mm) Ultrasonic Tool Holder coiiet Model Customized Auto Tool change Standard All Models Could Be Customized 18
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Ultrasonic Turning► Features 1. Significant cutting force reduction 2. Less chipping, burrs, build-up edges and less workpiece distortion 3. Stable machining and effective chatter elimination 4. Cooling and lubricating improvement of cutting fluid 5. Tool life improved by up to dozens of times All Models Could Be Customized 20
Open the catalog to page 12All Conprofe Technology Group Co., Ltd. catalogs and technical brochures
PCD Cutting Tools14 Pages
Tapping Tools38 Pages
Solid Carbide End Mills7 Pages
Ultrasonic-Green Machine Tools119 Pages
