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Solid Carbide milling cutters

Solid Carbide milling cutters
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Solid Carbide milling cutters

Product catalog summary
Overview: The document serves as a comprehensive guide to WNT Mastertool's high-performance and standard quality tools, detailing specifications, applications, and technical information for various tool types including drilling, threading, turning, milling, and tool holders.
1. Drilling:
  • Solid Carbide Drilling: High precision tools suitable for various materials.
  • Indexable Insert Drills: Cost-effective for large-scale operations.
  • Reaming and Countersinking: Designed for finishing operations to achieve high-quality surface finishes.
2. Threading:
  • HSS Taps: High-speed steel taps for threading operations.
  • Circular and Thread Milling: Tools for creating threads through milling processes.
  • Thread Turning: Tools designed for turning operations to create threads.
3. Turning:
  • Turning Tools: Comprehensive range for various turning applications.
  • EcoCut: Multi-functional tools for turning, grooving, and parting.
  • Grooving Tools: Specialized tools for creating grooves.
  • Miniature Turning Tools: Precision tools for small-scale turning operations.
4. Milling:
  • Solid Carbide Milling Cutters: High-performance tools for milling operations.
  • Milling Tools with Indexable Inserts: Cost-effective solutions for large-scale milling.
5. Tool Holders:
  • Rotating Toolholders: Designed for stability and precision in rotating operations.
Technical Information: Includes detailed specifications such as shank types, cutting edge preparation, feed directions, number of teeth, helix and rake angles, and coatings. Cutting data, feed rates, and tolerances for cutting diameters are also provided.
Product Lines:
  • Premium Quality Tools: Designed for high-demand applications, offering superior performance.
  • Standard Quality Tools: Reliable and powerful tools for standard applications.
Key Features: Highlights advantages of using cool air nozzles, high-performance coatings, and specific geometries for enhanced tool performance.
Materials Compatibility: Details compatibility of SilverLine and AluLine end milling cutters with various materials such as steel, stainless steel, cast iron, non-ferrous metals, and heat-resistant alloys.
Technical Description and Operating Instructions: Describes the operation of a cold-air nozzle system based on vortex tube technology, capable of achieving cooling performance up to 733 W and temperatures around -40°C.
Specifications and Accessories: Lists operating air pressures, cold air temperatures, and accessories like magnetic plates and jet silencers.
Cutting Data for Solid Carbide Milling Cutters: Provides parameters such as cutting speed, feed per tooth, and maximum depth of cut for different materials.
Recommendations: Suggests appropriate cutter selection based on material compatibility and specific application requirements.
Key Data from Tables: Includes article numbers for easy identification, radius accuracy for ball-nosed cutters, and critical cutting parameters for optimizing milling performance.
Technical Information on Milling:
  • Milling Rules: Relationship between milling angle and feed rate.
  • Peripheral and Ball Nosed Copy Milling: Guidelines for RPM calculation and feed rate adjustments.
  • Plunge and Draw Milling: Feed rate adjustments to avoid tool damage.
  • Coatings for Solid Carbide Milling Cutters: Specifications for various coatings like Ti 1000, Ti 1005, and DLC.
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Catalog excerpts

Solid Carbide milling cutters-2

Indexable insert drills Circular and Thread Milling Thread turning Turning Tools Grooving Tools Solid carbide drilling Miniature turning tools Solid Carbide milling cutters Milling tools with indexable inserts Rotating toolholders Tool Holders

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Solid Carbide milling cutters-3

Solid Carbide milling cutters Table of contents Symbol explanation WNT Toolfinder List of contents Product programme Technical Information: Advantages with the use of the cool air nozzle Cutting Data Approximate feed rates Tolerances for cutting diameters Slot milling via Trochoidoidal procedures Premium quality tools for high performance. The premium quality tools from the WNT ­Mastertool ­Performance product line have been designed for specific applications and are distinguished by their outstanding performance. If you make high demands on the performance of your production and want to achieve...

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Solid Carbide milling cutters-4

Solid Carbide milling cutters Roughing – Finishing Heat resistant Tempered steel Stainless steel Cast iron WNT Toolfinder for High Performance Milling Cutters MonsterMill SilverLine Roughing teeth for small chips and reduced cutting pressure HPC geometry for high performance Universal application in various materials Exclusive silverline coating – Ti 1010 Universal application in various materials Optimised coating and HPC geometry for high performance Roughing teeth cause a reduction in the cutting pressure HPC geometry for high performance Wide range to cover every application Cutters available...

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Solid Carbide milling cutters-5

Solid Carbide milling cutters Contents Overview • • O O •! hb[JTD • • O O •! hb[TTD • • O O • HBQTD

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Solid Carbide milling cutters-6

Solid Carbide milling cutters End Mills with Finishing Geometry

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Solid Carbide milling cutters-7

Solid Carbide milling cutters Contents Overview Overview Ball Nosed End Mills, Torus End Mills and Special Milling Cutters 0 d, SilverLine - Ball Nosed End Mills AluLine - Ball Nosed End Mills BlueLine - Ball Nosed End Mills Ball Nosed End Mills with Finishing Geometry BlueLine - Torus End Mills Form and Deburring Cutters

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Solid Carbide milling cutters-8

Solid Carbide milling cutters High Performance Milling Cutters MonsterMill - Rough milling cutter Ti 1000 Factory standard Factory standard Factory standard HB^^ HB^n 11 Steel Stainless steel Cast iron Non ferrous metals Heat resistant alloys hardened materials

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Solid Carbide milling cutters-9

Solid Carbide milling cutters High Performance Milling Cutters SilverLine - End milling cutter Vs=14° -DIN 6527 Factory standard HB^m HB Stainless steel Cast iron Non ferrous metals Heat resistant alloys hardened materials ^ v/f Page 82+83 c z

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Solid Carbide milling cutters-10

Solid Carbide milling cutters High Performance Milling Cutters SilverLine - End milling cutter Ti 1010 Stainless steel • • Cast iron o o Non ferrous metals o o Heat resistant alloys • • hardened materials

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Solid Carbide milling cutters-11

Solid Carbide milling cutters High Performance Milling Cutters SilverLine - End milling cutter Ti 1010 Steel • • Stainless steel • • Cast iron o o Non ferrous metals o o Heat resistant alloys • • hardened materials

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Solid Carbide milling cutters-12

Solid Carbide milling cutters High Performance Milling Cutters Cast iron o Non ferrous metals o Heat resistant alloys • hardened materials

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Solid Carbide milling cutters-13

Solid Carbide milling cutters High Performance Milling Cutters SilverLine - End milling cutter with corner radius Ti 1010 Factory standard Factory standard Steel • • Stainless steel • • Cast iron o o Non ferrous metals o o Heat resistant alloys • • hardened materials 12 Continued on next page

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Solid Carbide milling cutters-14

Solid Carbide milling cutters High Performance Milling Cutters SilverLine - End milling cutter with corner radius d1 f8 DC Factory standard Factory standard HB HB Steel • • Stainless steel • • Cast iron o o Non ferrous metals o o Heat resistant alloys • • hardened materials

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Solid Carbide milling cutters-15

■ max. taper of 0.003 mm for high precision and parallelism of vertical walls ■ Tool with cutting edge correction Solid Carbide milling cutters High Performance Milling Cutters Steel • • Stainless steel • • Cast iron o o Non ferrous metals o o Heat resistant alloys • • hardened materials

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Solid Carbide milling cutters-16

Solid Carbide milling cutters High Performance Milling Cutters AluLine - End milling cutter Factory standard Factory standard Factory standard Factory standard HA HA HA HA 11 Steel Stainless steel Cast iron Non ferrous metals • • • • Heat resistant alloys hardened materials

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Solid Carbide milling cutters-17

Solid Carbide milling cutters High Performance Milling Cutters AluLine - End milling cutter DLC Factory standard Factory standard Factory standard Factory standard HA HA HA HA 065 Steel Stainless steel Cast iron Non ferrous metals • • • • Heat resistant alloys hardened materials ^ vc/fz Page 92+93

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Solid Carbide milling cutters-18

Solid Carbide milling cutters High Performance Milling Cutters AluLine - End milling cutter □S3 1 ]SS3 Factory standard Factory standard Factory standard Factory standard HA HA HA HA Steel Stainless steel Cast iron Non ferrous metals • • • • Heat resistant alloys hardened materials ^ vc/fz Page 92+93

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Solid Carbide milling cutters-19

Solid Carbide milling cutters Factory standard Factory standard Factory standard Factory standard HA HA HA HA Steel Stainless steel Cast iron Non ferrous metals Heat resistant alloys hardened materials Article no. Article no. Article no. Article no.

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Solid Carbide milling cutters-20

■ With graduated flute depth Solid Carbide milling cutters High Performance Milling Cutters Factory standard Factory standard Factory standard Factory standard Factory standard HB HA HA HA HB Article no. Article no. Article no. Steel Stainless steel Cast iron Non ferrous metals • • • • • Heat resistant alloys hardened materials

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Solid Carbide milling cutters-21

Solid Carbide milling cutters High Performance Milling Cutters Factory standard Factory standard Factory standard HB HA HB Factory standard HA Factory standard HB d1 hi 0 DC 180 200 160 160 Steel Stainless steel Cast iron Non ferrous metals • • • • • Heat resistant alloys hardened materials

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.