*myaeroexpo

Catalogs
CERATIZIT CUTTING TOOLS
Milling tools with indexable inserts

Milling tools with indexable inserts

Product catalog summary

Overview: This document is a comprehensive guide on various types of milling tools and their applications, focusing on solid carbide drilling, indexable insert drills, reaming, countersinking, threading, turning, and milling. It includes detailed specifications, application guides, and technical information for each tool type.

1. Drilling:

Solid Carbide Drilling: High-performance tools designed for precision drilling.
Indexable Insert Drills: Versatile drills with replaceable inserts for extended tool life.
Reaming and Countersinking: Tools for finishing holes with high accuracy.

2. Threading:

HSS Taps: High-speed steel taps for threading operations.
Circular and Thread Milling: Techniques for creating threads using milling tools.
Thread Turning: Turning tools specifically designed for threading applications.

3. Turning:

Turning Tools: General tools for turning operations.
EcoCut: Multi-functional tools for various turning applications.
Grooving Tools: Tools designed for creating grooves in materials.
Miniature Turning Tools: Precision tools for small-scale turning operations.

4. Milling:

Solid Carbide Milling Cutters: High-performance cutters for milling operations.
Milling Tools with Indexable Inserts: Tools with replaceable inserts for cost-effective milling.

5. Tool Holders:

Rotating Toolholders: Holders designed to secure rotating tools during operations.

Technical Information:

Application Selection Guide: Helps in selecting the appropriate tool for specific applications.
Grade Selection: Information on selecting the right grade of tool material based on application requirements.
Chip Breakers: Details on various chip breaker designs and their applications.
Cutting Data: Approximate values and starting parameters for different materials and operations.

Conclusion: The document emphasizes the importance of selecting the right tool and parameters for achieving optimal performance in machining operations. It provides detailed specifications and guides to assist in making informed decisions for various machining tasks.

Milling Tools with Indexable Inserts Overview: This document provides detailed specifications and data for various milling tools with indexable inserts, focusing on systems 2710, 2730, and HFC. It includes information on face mills, end mills, shell mills, and screw-in cutters, highlighting their designations, dimensions, and applicable materials.

Specifications:

Face Mills (System 2710): These tools feature multiple cutting edges per insert, with specifications such as diameter, overall length, and insert type. They are suitable for materials like steel and stainless steel.
End Mills (System 2730): These tools offer 16 cutting edges per insert, with detailed measurements for diameter, length, and insert type. They are designed for high feed rates and are compatible with various materials, including steel and stainless steel.
Screw-in Cutters (System HFC): These cutters are adaptable to overhang length and feature specifications like diameter, length, and maximum RPM. They are designed for high feed rates and are suitable for materials such as steel and stainless steel.

Spare Parts and Accessories: The document lists spare parts and accessories, including clamping screws, torque screwdrivers, and power screws, with corresponding article numbers for easy reference.

Material Compatibility: The tools are categorized based on their compatibility with different materials, such as steel, stainless steel, cast iron, non-ferrous metals, heat-resistant alloys, and hardened materials. The document uses symbols to indicate suitability, with filled circles representing compatibility and open circles indicating limited use.

Cutting Data and Parameters: The document provides approximate cutting data values and starting parameters for different milling systems, emphasizing the importance of adapting cutting data to specific tool dimensions and material types.

Conclusion: This technical document serves as a comprehensive guide for selecting and utilizing milling tools with indexable inserts, offering detailed specifications, material compatibility, and spare parts information to optimize milling operations.

Overview: This document provides detailed specifications and information on various milling tools with indexable inserts, focusing on different systems such as HEC 11, 2700-09, 2720-09, and 2011-07. It includes technical specifications, availability, and spare parts information.

Specifications:

Shell Mill HEC 11: Features irregular pitch, non-adjustable design. Various models are listed with specifications such as diameter, maximum speed, and insert type. Some models are not available in China but can be delivered from Germany.
System 2700-09/2720-09: Includes screw-in cutters, end milling cutters, and shell mills with detailed dimensions and insert specifications. The document highlights the use of different pitches for various materials.
System 2011-07: Covers screw-in cutters and end milling cutters with specifications on dimensions, maximum speed, and insert types. It also includes spare parts information like TORX blades and clamping screws.

Spare Parts and Accessories:

Details on spare parts such as TORX blades, clamping screws, and torque screwdrivers are provided with article numbers for easy reference.

Material Compatibility:

The document specifies the compatibility of different inserts with materials like steel, stainless steel, cast iron, non-ferrous metals, and heat-resistant alloys.

Recommendations:

Adapt cutting data to overhang length for optimal performance.
Use appropriate pitch for the material being machined to achieve the best results.

Availability:

Some products are not available ex-stock in China but can be delivered from Germany.

Milling Tools with Indexable Inserts Overview: This document provides detailed specifications and guidelines for various milling tools with indexable inserts, focusing on different systems and configurations. The document is structured into several sections, each detailing specific types of milling tools and their respective parameters.

1. Screw-in Cutters: These cutters are designed with specific parameters such as diameter (d1), length (A), and maximum speed (nmax). The document emphasizes the need to adapt cutting data based on overhang length and modify the cutter body for insert radii greater than specified limits.

2. End Milling Cutters: End milling cutters are detailed with specifications including diameter, length, and maximum speed. The document advises modifications to the cutter body for insert radii exceeding 1.6 mm.

3. Shell Mills: Shell mills are described with parameters such as diameter, length, and maximum speed. The document notes the necessity of modifying the cutter body for insert radii over 2.5 mm.

4. Extended Flute Cutters: These cutters are characterized by their number of inserts and rows, with detailed specifications provided for each model. The document highlights the importance of adjusting the cutter body for larger insert radii.

5. XDKT/XDHT Inserts: The document lists various insert types with their dimensions and suitable materials, such as steel and stainless steel. It also provides article numbers for ordering and notes on modifying cutter bodies for larger insert radii.

6. Spare Parts and Accessories: Details on spare parts, including TORX® blade keys and clamping screws, are provided with article numbers for easy reference.

Key Recommendations:

Adapt cutting data based on tool overhang length.
Modify cutter bodies for insert radii exceeding specified limits.
Ensure compatibility of inserts with the material being machined.

This document serves as a comprehensive guide for selecting and utilizing milling tools with indexable inserts, ensuring optimal performance and adherence to machining standards.

Overview: This document provides detailed specifications and guidelines for milling tools with indexable inserts, focusing on various systems such as 2510 RS/2510 and HSC-11. It includes information on tool designations, material compatibility, and cutting data.

Specifications: The document lists various tool designations like RDHX, RP.X, RPNX, and RPHX, along with their respective dimensions and article numbers. It also specifies the materials these tools are compatible with, such as steel, stainless steel, cast iron, non-ferrous metals, and heat-resistant alloys.

Material Compatibility: The tools are categorized based on their suitability for different materials. For instance, some tools are marked suitable for steel and stainless steel, while others are better for non-ferrous metals and heat-resistant alloys.

Cutting Data: The document provides cutting data for different materials, indicating the appropriate cutting speeds (vc) for hard and tough materials. It includes specific indexes like DCC1210, DCX1220, and DPX1235, among others, with corresponding cutting speeds for various material types.

Tool Designations and Article Numbers: Detailed tables list tool designations, dimensions, and corresponding article numbers. These tables help in identifying the right tool for specific applications based on size and material compatibility.

Material Index: A comprehensive index categorizes materials by their strength and designation, such as general construction steel, free-cutting steel, hardened steel, and various stainless steel types. It also includes cast iron, aluminum alloys, copper alloys, and more.

Recommendations: The document suggests modifying cutter bodies for insert radii greater than 3.2 mm and provides guidelines for adapting cutting data based on overhang length. It also highlights the importance of balancing certain tools to specific standards.

Spare Parts and Accessories: Information on spare parts like TORX® blade keys, power screws, and clamping screws is provided, along with their article numbers for easy reference.

Overview: This document provides technical information and specifications for milling tools with indexable inserts, focusing on cutting data, material recommendations, and machining strategies. It includes detailed tables and diagrams to guide the selection and use of milling tools based on material type and desired outcomes.

1. Specifications:

Cutting Data: The document outlines approximate cutting values for various materials, including steel, stainless steel, cast iron, and heat-resistant alloys. It provides specific parameters such as cutting speed (vc), feed rate (fz), and depth of cut (ap).
Material Types: Example materials are listed with their tensile strengths, such as steel (1000 N/mm²), stainless steel (600 N/mm²), and Inconel 718 (1450 N/mm²).

2. Procedures:

Starting Parameters: Initial parameters for face milling and shoulder milling are provided, with adjustments based on contact width and material type.
Correction Tables: Tables are included to adjust feed rates based on chip thickness and depth of cut, ensuring optimal tool performance.

3. Norms and Recommendations:

Tool Selection: Recommendations for selecting the appropriate tool based on material hardness and toughness are provided, with specific index codes for different tool types.
Machining Strategies: Strategies for helical plunge milling and axial plunging are discussed, with data on maximum and minimum diameters for flat bottom holes.

4. Technical Information:

Diagrams and Tables: The document includes diagrams showing cutting depth, remaining material, and cutting width for flat surfaces. Tables provide detailed measurements for tool dimensions and angles.
Material-Specific Data: Detailed cutting speed information for each material grade is referenced, with specific pages indicated for further details.

5. Key Parameters:

Cutting Speed (vc): Ranges from 60 to 350 m/min for steel, with variations for other materials.
Feed Rate (fz): Typically ranges from 0.05 to 0.15 mm, with adjustments based on material and tool type.
Depth of Cut (ap): Varies from 0.20 to 3.80 mm, depending on the material and machining strategy.

Conclusion: This document serves as a comprehensive guide for selecting and using milling tools with indexable inserts, providing essential data and recommendations to optimize machining processes for various materials.

Technical Document Summary:

1. Specifications:
This document provides detailed specifications for milling tools with indexable inserts. It includes data on cutting widths, depths, and various parameters for different materials such as steel, stainless steel, cast iron, non-ferrous metals, and heat-resistant materials.

2. Cutting Data Recommendations:
The document outlines recommended cutting speeds (vc), feed per tooth (fz), and axial depth of cut (ap) for different materials and tool systems (HFC-06, HFC-09, HFC-12, etc.). Specific recommendations are provided for each material type, with detailed tables indicating the optimal ranges for each parameter.

3. Machining Strategies:
Various machining strategies are discussed, including helical plunge milling, axial plunging, and angled ramping. The document provides guidelines on the maximum and minimum diameters for flat bottom holes and the angles for different plunge milling techniques.

4. Tool Systems:
Several tool systems are described, such as System 2700-09, System A 2700-12, and System 4900-09. Each system has specific recommendations for cutting speeds and feed rates, tailored to different materials and machining conditions.

5. Technical Information:
Technical details include the nominal diameter of milling cutters, depth of cut calculations, and overhang length considerations. The document also provides information on balancing tools for high-speed operations.

6. Recommendations and Limitations:
Recommendations for using wiper inserts and standard inserts are provided, along with limitations for certain systems, such as System 4900-09, which is not suitable for plunging.

7. Additional Data:
Detailed information on cutting speeds for each grade can be found on referenced pages (81+82), and specific data for different insert types and materials are included throughout the document.

Technical Document Summary:

1. Specifications:
- The document provides detailed cutting speed information for various materials including steel, stainless steel, cast iron, non-ferrous metals, and heat-resistant alloys. Cutting speeds are specified in meters per minute (m/min) with corresponding feed per tooth (fz) and depth of cut (ap) values.
- Specific data for tempered steel and different milling tool diameters are provided, indicating maximum theoretical depths and recommended cutting depths.

2. Procedures:
- Instructions for using the System 2510 RS with standard inserts are included, detailing recommended cutting depths and milling strategies such as angled ramping and circular milling.
- Guidelines for axial plunging into solid material and the use of power screws for clamping are provided, emphasizing the importance of proper tool and shank connection.

3. Norms and Recommendations:
- The document outlines torque moments for clamping screws, specifying the appropriate torque for different insert sizes and cutter diameters.
- Recommendations for high-speed milling (HSC) and high-performance cutting (HPC) are included, with emphasis on safety precautions and tool balancing according to ISO 1940 directives.

4. Technical Information:
- Detailed tables provide data on maximum revolutions per minute (rpm) for various tool diameters, as well as specific cutting forces and chip volume calculations.
- The document includes a section on milling strategies, highlighting the differences between climb milling and conventional milling, and providing guidance on cutter positioning and engagement conditions.

5. Safety and Best Practices:
- Safety advice is provided, stressing the importance of observing machine manufacturer precautions and ensuring proper tool and insert clamping.
- The document advises on the suitability of tool adapters for HSC machining and the necessity of dynamically balancing tools and adapters.

6. Additional Information:
- A glossary of abbreviations and dimensions is included, explaining terms such as cutting width (ae), cutting depth (ap), and feed per tooth (fz).
- The document concludes with a table of milling cutter spare parts, listing Torx screw sizes and corresponding torque moments.

Overview: This document provides detailed technical information on milling cutter spare parts, focusing on milling tools with indexable inserts. It includes specifications, machining guidelines, and recommendations for various materials and conditions.

1. Specifications:

Insert Types: Various insert types such as RDHX, RP.X, and HSC-XD.T are listed with their respective dimensions, screw sizes, and compatible tools.
Geometry and Application: The document categorizes inserts based on geometry (e.g., highly positive, positive, stable) and their suitability for different materials like non-ferrous metals, stainless steel, cast iron, and titanium alloys.

2. Machining Procedures:

System 2740: Offers options for fine, medium, and rough machining with specific geometries for non-ferrous metals and stainless steel.
System 2710 and 2730: Focus on medium to heavy rough machining, particularly for cast iron and general steel materials.
System HFC and HEC: Designed for finishing and rough machining of heat-resistant materials and thin-walled components.

3. Chip Breakers Overview:

Details on various systems like 2700-09, 2700-12, and 2510, highlighting their geometry and application for different machining conditions.

4. Grade Designation:

Information on different grades such as DPX, DCX, and HCF, specifying their coating types and ideal applications (e.g., dry or wet machining of steels, machining of austenitic steels, and non-ferrous metals).

5. Recommendations:

Selection of insert types and grades based on material type and machining conditions to optimize performance and tool life.

Conclusion: The document serves as a comprehensive guide for selecting and using milling cutter spare parts effectively, ensuring optimal performance across various machining applications.

Specifications:
PVD TiAlTaN with ISO – K20 is designed for machining high-strength cast materials, particularly in challenging applications. The DCC 1210 is a CERMET CVD TiN/MT-TiCN/Al2O3 grade, ideal for finishing operations at high cutting speeds with consistent and effective milling performance.

Applications:
The document outlines the main applications for different materials and operations. The materials include steel, stainless steel, cast iron, light and non-ferrous metals, heat-resistant alloys, titanium, and hard materials. The operations cover turning, milling, grooving, drilling, thread turning, and alternative applications.

Hardness Levels:
The degree of hardness is categorized into ISO K/M/P 05, 10, and 15, indicating varying levels of hardness suitable for different machining needs.

Grade Designation:
The document provides a system for identifying milling tools with indexable inserts, which is crucial for selecting the appropriate tool for specific machining tasks.

Catalog excerpts

Indexable insert drills Circular and Thread Milling Thread turning Turning Tools Grooving Tools Solid carbide drilling Miniature turning tools Solid Carbide milling cutters Milling tools with indexable inserts Rotating toolholders Tool Holders

Open the catalog to page 2

Milling tools with indexable inserts WNT Toolfinder / Contents Application Selection Guide 3 Milling with button insert milling cutters 8+9 Cutting data appoximate values Material examples 80 Cutting data appoximate values 81+82 Average chip thickness 86 Milling with button insert milling cutters 99-101 Cutting Edge Wear Conditions 109 Spare part table 110+111 Chip Breakers Overview 114-123 WNTMASTERTOOL Premium quality tools for high performance. The premium quality tools from the WNT Mastertool Performance product line have been designed for specific applications...

Open the catalog to page 3

Milling tools with indexable inserts WNT Toolfinder – Application Selection Guide HSC-/HPC-Milling → System Selection: 4+5 Face milling → System Selection: 4+5 Milling with button insert milling cutters → System Selection: 8+9 Shoulder milling Chamfer / Angle Milling Cutters

Open the catalog to page 4

Milling tools with indexable inserts WNT Toolfinder Chamfer milling cutters Cutting edges per insert Chamfer milling cutters

Open the catalog to page 5

Overview - Face Milling Cutters Milling tools with indexable inserts Contents Overview Cutting edges per insert Main Systems

Open the catalog to page 6

Milling tools with indexable inserts WNT Toolfinder – Shoulder Milling Cutters Main Systems Cutting edges per insert 4 SDNT / SDHT SDMT / SDHT

Open the catalog to page 7

Overview - Shoulder Milling Cutters Milling tools with indexable inserts Contents Overview System Inserts Cutting edges per insert

Open the catalog to page 8

Milling tools with indexable inserts WNT Toolfinder – Button Insert Milling Cutters Main Systems Button Inserts-Ø 5

Open the catalog to page 9

Milling tools with indexable inserts Contents Overview Button Inserts-Ø Steel Stainless steel Cast iron Non ferrous metals Heat resistant Tempered steel Overview – Button Insert Milling Cutters

Open the catalog to page 10

Milling tools with indexable inserts WNT Toolfinder - Grade Selection Application range stable conditions

Open the catalog to page 11

WNTMASJERm Milling tools with indexable inserts WNT Toolfinder - Chip Former Type © Eine detailierte Spanleitstufenubersicht finden Sie auf ^ Seite114—123 Example: Chip breaker -M50 = M • • • = 50

Open the catalog to page 12

Milling tools with indexable inserts Contents Overview Overview - Milling Inserts Insert size Pages Insert size Pages Insert size Pages

Open the catalog to page 13

Milling tools with indexable inserts System 2740-04/-09 Article no. Article no. Article no. Article no.

Open the catalog to page 14

WNTMASJERm Shell mill A 2740-04/-09 Milling tools with indexable inserts 1) Not available ex stock in China; Delivery ex stock Germany Spare parts Two insert types - ONE Cutter 12| 14 38 38 48 48 58 78 88 TORX® blade Article no. 80 950 ...

Open the catalog to page 15

Milling tools with indexable inserts

Open the catalog to page 16

Milling tools with indexable inserts OFHW OFHW Article no.50 457 ... 504 Steel Stainless steel Castiron IN 'ii tenons melals I leal resistanl all e. haaleiied materials 270 070 Article no. Article no. Article no. Article no. Article no. 020 120 220 320 420 Sleel Stainless steel (Oat iron Non ferrous metals Meat resistant alloys hardened material:.

Open the catalog to page 17

WNTMASTERTOOL SFHT Milling tools with indexable inserts HW milling guide Data for aveiaye chip thickness hm ^ 86 ISO Designation System ^ 112+113 Spate pail table ^ 110 Culling data appoximale values ^ 81+82 Slat tiny I 'auniehE ^ 83

Open the catalog to page 18

WNTMASJERm Shell mill A 2740-05/-12 Milling tools with indexable inserts 1) Not available ex stock in China; Delivery ex stock Germany Spare parts TORX® blade Article no. 80 950 ... 054 Two insert types - ONE Cutter 12| 18

Open the catalog to page 19

OFHT / SFHT / SFKT Milling tools with indexable inserts Article no. Article no. Article no. Steel o o o Stainless steel • • • Cast iron Non ferrous metals Heat resistant alloys • hardened materials

Open the catalog to page 20

Milling tools with indexable inserts RE mm 1204AFSR 1.0 Steel Stainless steel Cast non Non tenons melals Heal r esislant alloys hardened materials WNT milling guide Data toa average chip thickness hm Spare par t table — 86 ISO Designation System - 110 CuMing data appoximate values

Open the catalog to page 21

WNTMASJERm A2710 Face mill Milling tools with indexable inserts ■ 8 cutting edges per insert 1) Not available ex stock in China; Delivery ex stock Germany Spare parts TORX® blade Article no. 80 950 ... 037

Open the catalog to page 22

Milling tools with indexable inserts SAKU Designation Article no. Article no. Article no. Article no.

Open the catalog to page 23

Milling tools with indexable inserts Stainless steel ' list ii"h Non ferrous metals Heat lesistant alloys hanleiie,'| materials Steel Stainless steel 1'ast inm IN "i feiious metals Heat resistant alloys hanlenel materials WNT milling guide Data for average chip thickness hm Spare lent labile — 86 ISO Designation System — 110 sitting iIiI.i appoximate values

Open the catalog to page 24

Milling tools with indexable inserts System 2730 End milling cutter C 2730 ■ 16 cutting edges per insert Shell mill A 2730 ■ 16 cutting edges per insert OAKU / XAHT 0605 OAKU / XAHT 0605 OAKU / XAHT 0605 OAKU / XAHT 0605 OAKU / XAHT 0605 OAKU / XAHT 0605 OAKU / XAHT 0605 OAKU / XAHT 0605 OAKU / XAHT 0605 1) Without Through Coolant 2) Version with Wedge, without internal coolant supply 3) Version with Wedge, without internal coolant supply / Not available ex stock in China; Delivery ex stock Germany 4) Version with Wedge, without internal coolant supply / With threaded holes M16 on the front face,...

Open the catalog to page 25

Milling tools with indexable inserts OAKU / XAHT Designation Non (enoiis metals Heal lesislanl alloys hardened maleiials

Open the catalog to page 26

Milling tools with indexable inserts Steel Sl.llllleSs sleel 1 :.isl non Non ferrous melals I leal reslsianl alloys hardened malerlals Sleel Slalnless sleel Casl iron Non ferrous melals I leal resislalil alloys hardened maferials

Open the catalog to page 27

Milling tools with indexable inserts Steel Stainless steel Cast iron Non ferrous metals Heat resistant alloys hardened materials XAHT XAHT XAHT Article no. Article no. Article no. Article no. Article no. Steel Stainless steel Cast iron Non ferrous metals Heat resistant alloys hardened materials WWt milling guide Data for average chip thickness hm ^ 86 ISO Designation System ^ 112+113 Spare part table ^ 110 Cutting data appoximate values ^ 81+82 Starting Parameter ^ 83

Open the catalog to page 28

Milling tools with indexable inserts

Milling tools with indexable inserts

Catalog excerpts

All CERATIZIT CUTTING TOOLS catalogs and technical brochures