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Grooving Tools

Product catalog summary

Overview: This document serves as a comprehensive guide to the machining tools and systems offered by WNT, focusing on drilling, threading, turning, milling, and tool holders. It provides detailed specifications, applications, and recommendations for each tool type, ensuring precision, efficiency, and cost-effectiveness in production processes.

1. Drilling:

Solid Carbide Drilling: High-performance drills designed for precision applications.
Indexable Insert Drills: Versatile drills with replaceable inserts for cost efficiency.
Reaming and Countersinking: Tools for finishing holes with high accuracy.

2. Threading:

HSS Taps: High-speed steel taps for threading operations.
Circular and Thread Milling: Tools for creating threads through milling processes.
Thread Turning: Tools designed for turning operations to create threads.

3. Turning:

Turning Tools: General tools for various turning operations.
EcoCut: Multi-functional tools for turning, grooving, and parting.
Grooving Tools: Specialized tools for creating grooves in workpieces.
Miniature Turning Tools: Tools designed for small and precise turning tasks.

4. Milling:

Solid Carbide Milling Cutters: High-performance cutters for precision milling.
Milling Tools with Indexable Inserts: Cost-effective milling tools with replaceable inserts.

5. Tool Holders:

Rotating Toolholders: Holders designed to secure rotating tools during machining.

Technical Information:

Symbol Explanation: Clarification of symbols used throughout the document.
Cutting Data: Detailed cutting parameters for optimal tool performance.
Grooving Depth Reduction: Guidelines for reducing grooving depth to enhance tool life.
Clamping Methods: Various methods for securing tools during machining.
Causes of Wear and Corrective Measures: Identification of wear causes and solutions to extend tool life.
Chip Breakers Overview: Information on different chip breaker designs for effective chip control.

Grooving Systems:

SX System: Single-edged grooving system with versatile applications, including parting and copy turning.
GX System: Double-edged system for grooving, parting, and producing circlip grooves, available in various sizes.

Applications and Recommendations: The document provides specific application recommendations and cutting parameters for different materials, including steel, stainless steel, cast iron, non-ferrous metals, heat-resistant alloys, and hardened materials.

Specifications:

Insert Types: Lists multiple GX inserts with specific dimensions and tolerances.
Material Compatibility: Inserts suitable for various materials, compatibility varies by insert type.
Dimensions: Detailed measurements for each insert, including length, width, radius, and maximum depth for tool holders.

Procedures:

Internal and External Machining: Recommendations for appropriate inserts and tool holders for each application.
Right-Hand and Left-Hand Inserts: Instructions for using right-hand and left-hand inserts with corresponding modules or monobloc boring bars.

Norms and Standards:

Tolerances: Specifies tolerances for insert dimensions, ensuring precision in machining applications.
DIN Standards: Some inserts conform to DIN standards, such as S2 H13 (DIN 472 and 471).

Recommendations:

Application Recommendations: Specific pages referenced for detailed application recommendations.
Material-Specific Guidance: Guidance on which inserts are best suited for different materials.

Key Data from Tables:

Insert Designations: Each insert listed with a unique designation, dimensions, and corresponding article numbers.
Material Suitability: Tables indicate material suitability for each insert using symbols.

Critical Information:

Tool Holder Compatibility: Emphasizes matching inserts with correct tool holders to prevent fouling.
Spare Parts: Information on spare parts, such as clamping screws, for maintenance and replacement.

Grooving Tools Overview: Detailed technical information on grooving tools, focusing on cutting data, feed rates, and clamping methods for various systems such as GX and SX.

Specifications and Cutting Data: Outlines depths of cut and feed rates for different grooving tools, emphasizing reducing feed rates by 40% during axial grooving.

Machining Instructions: Instructions for axial grooving and face turning with GX 24 axial tools, highlighting the importance of maintaining the correct diameter range.

Clamping Methods: Describes clamping methods for the SX-System and ModularClamp-Module, detailing the use of clamping screws and torque specifications.

Wear and Maintenance: Discusses common wear issues and corrective measures, emphasizing the importance of selecting the correct tool grade and maintaining proper tool clamping.

Chip Breakers and Applications: Outlines different chip breaker geometries and their applications, with recommendations for specific materials and cutting conditions.

Technical Specifications and Applications:

Chip Breakers: Highlights the CWK26 chip breaker for non-ferrous metals, suitable for medium-high feed rates.
Grades Overview: Overview of various carbide grades, including HCN 1345, HCR 1335, AMZ, CCN 1340, and HCR 1325, each with specific applications and coatings.

Catalog excerpts

Indexable insert drills Circular and Thread Milling Thread turning Turning Tools Grooving Tools Solid carbide drilling Miniature turning tools Solid Carbide milling cutters Milling tools with indexable inserts Rotating toolholders Tool Holders

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Grooving Tools Table of contents Symbol explanation WNT Toolfinder – System Overview WNT Toolfinder – External Machining WNT Toolfinder – Internal Machining Technical Information Cutting Data Grooving depth reduction Clamping Methods Causes of Wear and Corrective Measures Chip Breakers Overview Premium quality tools for high performance. The premium quality tools from the WNT Mastertool Performance product line have been designed for specific applications and are distinguished by their outstanding performance. If you make high demands on the performance of your production and want to achieve...

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WNTMASJERm WNT Toolfinder Grooving Tools WNT Toolfinder - System Overview The single edged SX grooving system is even more versatile with the -M3 chip breaker. Besides grooving / parting with the -F2, -M2, or -ALP chip breakers, the WNT SX -M3 type also allows copying turning operations with the highest chip control. With this additional option, the SX grooving system can cover all areas of grooving making it a universal grooving tool. Available as a Modular or Mono system. Double edged grooving system for grooving, parting off, turning and for producing circlip grooves. Available in sizes GX09,...

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Grooving Tools WNT Toolfinder – External Machining Circlip grooves Radius grooves Radius grooves Circlip grooves

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Grooving Tools WNT Toolfinder – External Machining Deep Radial Grooving, Parting and Turning Axial Grooving and Face Turning Deep Axial Grooving and Face Turning Radial, axial and deep axial grooving and parting, face turning and turning -F2 Parting, Grooving and Turning Grooving and copy turning

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Grooving Tools WNT Toolfinder – Internal Machining WNT Toolfinder – Internal Machining 49 Circlip grooves Radius grooves Radius grooves Standard Radial, axial and deep axial grooving and parting, face turning and turning Circlip grooves

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Grooving Tools Insert SX -F2 ■ High Precision polished geometry Steel Stainless steel Cast iron Non ferrous metals Heat resistant alloys hardened materials ^ vc Page 53 Application recommendation on page 57

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■ Specially developed geometry with negative edge-chamfers available in right, left and neutral types Grooving Tools System SX Steel Stainless steel Cast iron Non ferrous metals Heat resistant alloys hardened materials ^ vc Page 53 Application recommendation on page 58 Note: reduce feed rate by 20-50% with R/L version! Internal machining External machining

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■ All purpose geometry for parting, grooving & turning. Grooving Tools System SX Steel Stainless steel Cast iron Non ferrous metals Heat resistant alloys hardened materials ^ vc Page 53 Application recommendation on page 57

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■ Insert with highly positive cutting edge geometry and sharp cutting edge ■ Specialist for aluminum and other soft long-chipping non-ferrous metals Grooving Tools System SX Steel Stainless steel Cast iron Non ferrous metals Heat resistant alloys hardened materials ^vc Page 53 Application recommendation on page 57

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Grooving Tools System SX ■ for grooving and copy turning ■ very good chip control Steel • • Stainless steel o • Non ferrous metals o Heat resistant alloys • hardened materials ^ vc Page 53 Application recommendation on page 58 Internal machining External machining

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■ for parting, grooving and finish turning Grooving Tools System SX Left-hand Right-hand Illustrations show right-hand versions Spare parts for grooving inserts SX .2.. SX .3.. SX .4..

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Grooving Tools System SX Spare parts for grooving inserts SX .2.. SX .3.. SX .4.. SX .5.. SX .6..

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Grooving Tools System SX MonoClamp - Radial Blade SX reinforced Designation 1) can be used in both directions Right hand tools Left hand tool Standard version Contra version

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Grooving Tools System SX MonoClamp - Radial Monoholder SX max Illustrations show right-hand versions Left-hand Right-hand

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■ Insert with ground periphery ■ Suitable also for parting off tubes and thin-walled workpieces Grooving Tools System GX Cast iron Non ferrous metals o Heat resistant alloys • hardened materials ^ vc Page 53 Application recommendation on page 54 Internal machining External machining

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■ Suitable for parting thin-walled workpieces Grooving Tools System GX Steel Stainless steel Cast iron Non ferrous metals Heat resistant alloys hardened materials ^ vc Page 53 Application recommendation on page 54 Internal machining External machining

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Grooving Tools Insert GX 09/16 -M40 ■ Very good swarf control Steel Stainless steel Cast iron Non ferrous metals Heat resistant alloys hardened materials ^ vc Page 53 Application recommendation on page 54 Internal machining External machining

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Grooving Tools Insert GX 16 -M1 ■ Very good swarf control Steel Stainless steel Cast iron Non ferrous metals Heat resistant alloys hardened materials ^ vc Page 53 Application recommendation on page 55

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Grooving Tools System GX ■ Insert with highly positive cutting edge geometry and sharp cutting edge ■ ground periphery Steel Stainless steel Cast iron Non ferrous metals Heat resistant alloys hardened materials ^ vc Page 53 Application recommendation on page 54 Internal machining External machining

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Grooving Tools Steel Stainless steel Cast iron Non ferrous metals Heat resistant alloys hardened materials ^ vc Page 53 Application recommendation on page 55 Attention - applies only to internal machining: Right-hand insert ^ left-hand module or monobloc boring bar Left-hand insert ^ right-hand module or monobloc boring bar

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Grooving Tools System GX Steel Stainless steel Cast iron Non ferrous metals Heat resistant alloys hardened materials ^ vc Page 53 Application recommendation on page 55 Attention - applies only to internal machining: Right-hand insert ^ left-hand module or monobloc boring bar Left-hand insert ^ right-hand module or monobloc boring bar Internal machining External machining

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Grooving Tools

Grooving Tools

Catalog excerpts

All CERATIZIT CUTTING TOOLS catalogs and technical brochures