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Motorised Cable Reels

Motorised Cable Reels
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Motorised Cable Reels

Product catalog summary
Introduction
Cavotec is a global leader in motorised cable reels, serving industries such as mining, ports, steel, energy, and airports. Established in the 1960s, the company has expanded worldwide with manufacturing centers and sales companies across five continents.
Company Overview
Cavotec operates seven manufacturing 'Centres of Excellence' and five local manufacturing units globally. The company aims to be 'local everywhere' by offering innovative and reliable products through its extensive sales network.
Product Range
Cavotec Specimas, a key division, produces motorised cable reels, slipring columns, and the Panzerbelt cable protection system. The company is ISO 9001 certified, ensuring high-quality standards.
Innovation Milestones
Cavotec has introduced numerous innovations, such as the Hydrodynamic Torque Unit, Pull & Store cable reel, and Panzerbelt cable protection system, establishing itself as a leader in cable reel technology.
Guidelines for Cable Reel Selection
The selection of motorised cable reels depends on application type (horizontal or vertical reeling) and duty cycle (intermittent or continuous). Cavotec offers systems like the Hydrodynamic System for intermittent duty and T-series gearboxes for continuous duty.
System Components
Motorised cable reels consist of five main components: motor, gearbox or torque unit, collector, drum, and cable guide. Cavotec provides standard and custom solutions to meet diverse industrial needs.
Cost-Efficiency
Cavotec uses different systems and drives to optimize cost-efficiency based on application parameters like speed and cable size, aiming to provide the best technical solutions at competitive prices.
Conclusion
Cavotec's commitment to innovation and quality has made it a leader in the motorised cable reel industry, offering tailored solutions for a wide range of applications.
Overview of Cavotec Specimas Hydrodynamic System
The Cavotec Specimas hydrodynamic system features a unique clutch mechanism that ensures even torque output during reeling and unreeling, minimizing torque variation and extending cable life.
System Design and Functionality
The system integrates a gearbox with a reduction gear, clutch, and brake into a single unit, providing constant torque output. It is compatible with standard squirrel cage motors, as well as hydraulic or pneumatic motors.
Applications
Cavotec Specimas hydrodynamic cable reels are used globally in industries such as harbor cranes, container cranes, mining machines, and mobile cranes.
Technical Specifications
The document provides detailed specifications for various torque units, including reduction ratios, nominal torque, motor specifications, and drum dimensions.
Pull and Store System
The Cavotec Pull and Store system addresses cable over-tensioning in high-lift applications by using separate torque units for pulling and storing cables, ensuring cable protection with integrated over-tension limitation.
Conclusion
The document highlights the efficiency and adaptability of Cavotec Specimas systems in managing cable tension and ensuring longevity across various industrial applications.
Monospiral vs. Pull and Store Reels
  • Monospiral Reel: Cable tension increases as the reeling diameter decreases, often exceeding maximum tension limits.
  • Pull and Store Reel: Maintains cable tension within allowed limits by lifting the cable with a constant radius.
Application Data
Details include type of crane, cable specifications, speed, acceleration time, height of installation, and duty cycle.
Cavotec Torque Motor System
Designed for constant torque in reeling/unreeling mode, suitable for continuous duty, featuring a flat torque/slip curve.
Cavotec Reel Control (CRC)
Achieves precise speed and torque control without a slipping device, minimizing cable pull by computing torque reference signals.
Technical Specifications
Includes details on various reducers, motor selection, torque, weight, and capacity for different drum dimensions.
Specifications
Outlines specifications for different motor and drum configurations, including motor power, torque, and dimensions.
Reel Types
Describes three main types of spreader reels: Monospiral, LS Spiralised, and LSC Spiralised, each designed for specific applications.
Components
Discusses key components such as collectors, fibre optic rotary accumulators, and cable guides.
Service and Support
Cavotec Specimas offers 24/7 service support for installation, commissioning, upgrades, repairs, and training.
Applications
Highlights various applications of Cavotec Specimas products in ports, terminals, and industrial settings.
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Catalog excerpts

Motorised Cable Reels-1

Motorised Cable Reels Manufactured by Cavotec Specimas com

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Motorised Cable Reels-2

Motorised Cable Reels Cavotec is a multi-national group of companies serving the following industries: mining and tunnelling, ports and maritime, steel and aluminium, energy and offshore, airports, general industry and automation. In the early 1960’s our main focus was the design and production of motorised cable reels primarily for manufacturers of tower cranes, harbour cranes and mining equipment. Today, Cavotec is connecting mobile equipment around the world in many diverse applications. The Cavotec Group consists of 7 manufacturing “Centres of Excellence” located in Canada, France, Germany,...

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Motorised Cable Reels-3

Cavotec Group Organization As shown here the Cavotec Group is organized to support its customers around the world through its manufacturing units and local sales companies. Each Cavotec manufacturing company, no matter where it is located, aims at being a market leader in its field by providing innovative and reliable products to Group customers. Each Cavotec sales company, in the 27 countries where they operate, aims at better serving its local market following the Group philosophy “to be local everywhere”. Manufacturing network Centres of Excellence Local Manufacturing Group Partners France...

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Motorised Cable Reels-4

Motorised cable reels

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Motorised Cable Reels-5

General Information Guidelines for cable reels selection INTERMITTENT DUTY Cavotec Hydrodynamic System Cavotec Pull & Store System CONTINUOUS DUTY Cavotec Torque Motor System Cavotec Reel Control (CRC) SPREADER REELS Cavotec Spreader Reels MAIN REEL COMPONENTS Collectors 600V/1kV KP Brush Medium Voltage Collectors Swivels Fibre optic rotary accumulator Cable Guides page page page page page page The Cavotec Specimas Service Motorised cable reels

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Motorised Cable Reels-6

General Information Milestones in innovation Hydrodynamic Torque Unit First motorised cable reel using standard squirrel cage motor. Adjustable Monospiral Drum First not fully welded and adjustable monospiral drum system. Modular Reel First motorised reel produced in separate sub-components. K-series signal collector Highly compact air insulated signal ring collector. Panzerflex flexible cables Development of special reeling cable with Palazzo cable manufacturer. Pull & Store cable reel Panzerbelt cable protection First flexible cable protection system for crane applications (patented). KK-Collectors...

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Motorised Cable Reels-7

Motorised cable reels

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Motorised Cable Reels-8

Guidelines for cable reel selection 1. Motor (with drive) Standard squirrel cage motor, according to IEC Norms. Alternatively, the cable reel can be supplied with a pneumatic or hydraulic motor. 2. Gearbox or Torque Unit 7 gearboxes and 8 torque units are available with variable output torque from 10-1200 daNm. 3. Collector Standard sizes of collectors are available for power and signals, Current ratings vary from 10 to 2400 Amp, voltages from and voltages up to 30kV. We also manufacture custommade collectors exceeding the above parameters. 4. Drum Cavotec Specimas drums are composed of standard...

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Motorised Cable Reels-9

Continuous Duty Torque Motor Cavotec Reel Control For Continuous Duty, Cavotec Specimas can offer the following drives: Torque Motor and Cavotec Reel Control (CRC) - all using T-series gearboxes. Hydrodynamic System Torque Output (daNm) Continuous Duty Bridge Cranes Small 100% ED Stacker & Reclaimers Small RMGC's Gantry Cranes Small Vertical Applications Intermittent Duty Vertical Applications Large Vertical Applications Trippers Small Cranes Drill Jumbos Harbour Large RMGC's Log handlers Ship-to-Shore Cranes Pull & Store Applications Range of Cavotec Specimas cable reel systems The chart to...

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Motorised Cable Reels-10

CABLE & HOSE REEL – ENQUIRY FORM Please provide as much information as possible. Assumptions will be made where data is incomplete APPLICATION DESCRIPTION Machine type: Machine main power supply Machine control power supply Cable reel motor supply Atmospheric conditions/presence Application/use: Max. simultaneous power consumption V/Hz Cable reel duty cycle V/Hz Ambient temp. (min/max) V/Hz of corrosive elements: CABLE DETAILS Nominal cable voltage N° of cores and cross section Cable outer diameter Cable weight Max. allowable tension Optic fibres included Optic fibre type μm CABLE DETAILS Horizontal...

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Motorised Cable Reels-11

Motorised cable reels

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Motorised Cable Reels-12

Cavotec Hydrodynamic System INTERMITTENT DUTY In the torque unit, represented in the sectional drawing above, the clutch is the main component which allows the constant torque output. The bronze crown gear (3), driven by the motorised worm screw (2), is freely mounted on the drum shaft (1). Its surfaces are specially machined. The two friction plates (4,5) are mounted on both sides of the crown gear. These are made of steel and are fixed to the drum shaft with a key. The friction plates are also specially machined so that whilst turning, an oil film is created between the crown gear and the two...

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Motorised Cable Reels-13

Motorised cable reels

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Motorised Cable Reels-14

Hydrodynamic Reels - Low Voltage INTERMITTENT DUTY Reduction 1:42 - Nominal torque 100 Nm 14 • Motorised cable reels

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Motorised Cable Reels-15

Reduction 1:63 - Nominal torque 400 Nm These tables only give an indication of general capacity and size. Always ask Cavotec Specimas for a specific Outer diameter Motorised cable reels • 15

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Motorised Cable Reels-16

Hydrodynamic Reels - Low Voltage INTERMITTENT DUTY Torque unit 200.0/300.0 Reduction 1:186/1:237 – Nominal torque 2000/3000 Nm weight: 610 kg Motor (values for 400V, 50Hz) No. of poles/ kW Amp rpm 4 7,5 16,5 6 5,5 12,7 8 3,8 9 Motor weight: 50 Kg These tables only give an indication of general capacity and size. Always ask Cavotec Specimas for a specific quotation. Motor (values for 400V, 50Hz) No. of poles/ kW Amp rpm 4 7,5 16,5 6 5,5 12,7 8 3,8 9 Motor weight: 50 Kg N° rings Nominal amperage Continuous rating Weight Torque unit 550.0/700.0 Reduction 1:202/1:256 – Nominal torque 5500/7000 Nm...

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Motorised Cable Reels-17

Hydrodynamic Reels - Medium Voltage INTERMITTENT DUTY Torque unit 200.0/300.0 Reduction 1:186/1:237 – Nominal torque 2000/3000 Nm weight: 610 kg Motor weight: 50 Kg 10 x ø 18 holes These tables only give an indication of general capacity and size. Always ask Cavotec Specimas for a specific quotation. Nominal voltage kV Max. voltage kV N° rings Nominal amperage Amp Continuous rating Amp Weight (basement included) Kg Monospiral reel Type 200.0/300.0 M1235 200.0/300.0 M1238 200.0/300.0 M1543 200.0/300.0 M1550 200.0/300.0 M2055 200.0/300.0 M2060 Cable size Outer diameter Amperage rating Weight Torque...

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.