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FLT Spring Driven Cable Reels

FLT Spring Driven Cable Reels
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FLT Spring Driven Cable Reels

Product catalog summary
Introduction
Cavotec is a global leader in connecting mobile equipment across industries such as mining, ports, steel, energy, and airports. Founded in the 1960s, the company initially focused on motorized cable reels and has since expanded its operations worldwide.
Company Structure
The Cavotec Group consists of seven manufacturing 'Centres of Excellence' located in Canada, France, Germany, Italy, Norway, and Sweden, along with five local manufacturing units in Australia, China, Germany, and the USA. The company operates 27 sales companies globally, aiming to maintain a local presence everywhere.
Product Overview
Cavotec Alfo, part of the Cavotec Group since 1997, specializes in spring-driven cable reels and slipring columns. Their products are renowned for high reliability and compliance with IEC international norms and EU requirements (CE-marking), featuring sealed bearings and sliprings for durability and protection (IP65/66).
Standards and Warranty
The products comply with VDE 0100 and UVV standards. The warranty excludes wear parts and adheres to the general delivery conditions of the electric industry.
Installation and Application
Proper installation is crucial for the free reeling and unreeling of cables. The document provides guidelines for horizontal and vertical applications, emphasizing cable tension and reeling direction, and highlights the importance of considering ambient temperature and cable tension for safety and selection.
Design and Features
The reels are constructed with modular hot-dip galvanized steel drums and high-grade spring steel, offering IP66 protection. They are suitable for various operating voltages and current values, with environmental factors like temperature, humidity, and vibrations being critical for optimal performance.
Application Examples
The document illustrates various application cases, including horizontal and vertical applications, with specific symbols and calculations for cable length, sag, and force.
Questionnaire
A detailed questionnaire is provided for customizing spring-driven cable reels based on specific requirements such as cable type, slipring collector, mounting, and special conditions.
Technical Specifications
The document details specifications for FLT spring-driven reels, including installation dimensions, cable types, and technical data for sliprings. It outlines the maximum allowed tension for various special reeling cables, specifying cross-section, weight, and maximum tension.
Procedures and Applications
Different applications for the reels are described, including stationary and mobile applications, with specific feeding points and support mechanisms. The choice of cable reel is detailed according to search keys and application types.
Standards and Norms
The document references VDE 0298 part 4 1995 for correction factors related to multi-layer reels/drums and multi-core cables, emphasizing the importance of selecting the correct cable for specific applications and providing correction factors for ambient temperature variations.
Recommendations
Recommendations include checking actual reeling length when near capacity limits and considering cable weight and additional load for vertical applications. The document advises contacting local Cavotec offices for specific cable selection assistance.
Technical Data and Tables
Tables for cable calculation are included, detailing cross-section, weight, and maximum tension for various cable configurations. Technical data for sliprings, including dimensions, spring force, and number of spring turns, are also provided.
Key Data from Tables
- Correction factors for multi-layer reels range from 0.76 to 0.38 depending on the number of layers.
- Ambient temperature correction factors range from 1 at 25-30°C to 0.32 at 70-75°C.
- Drum slipring dimensions and spring force data are provided for various types, with specific search keys for selection.
Critical Information
The document highlights the importance of adhering to technical specifications and standards to ensure the proper functioning and longevity of the reels. It stresses the need for careful selection of cables based on application requirements and environmental conditions.
Technical Document Summary
1. Specifications
The document lists various models with their respective specifications, including dimensions and other technical parameters.
2. Dimensional Standards
Standard depths of housing in relation to the number of poles are detailed, with specific dimensions for different pole counts and gland sizes.
3. Components and Accessories
A list of components and accessories such as roller guides, cable grips, guide wheels, and guide arms is provided, each with an article number and specific dimensions or types.
4. Guide Arms and Springs
Details on guide arms for different models are provided, including short and long versions with specific diameters and winding widths. Various types of springs are listed with their respective codes.
5. Installation and Usage Recommendations
Guidelines on deflecting angles and standard arrangements for installation are provided, with specific measurements for different deflecting angles to ensure proper setup.
6. Global Presence
The document concludes with a list of countries where the company is present, indicating a global reach, along with contact information and a website link for further inquiries.
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Catalog excerpts

FLT Spring Driven Cable Reels-1

FLT spring driven ALFo nov07 FLT - spring driven cable reels Manufactured by Cavotec Alfo

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FLT Spring Driven Cable Reels-2

FLT spring driven ALFo nov07 Spring Driven Cable Reels Cavotec is a multi-national group of companies serving the following industries: mining and tunnelling, ports and maritime, steel and aluminium, energy and offshore, airports, general industry and automation. In the early 1960’s our main focus was the design and production of motorised cable reels primarily for manufacturers of tower cranes, harbour cranes and mining equipment. Today, Cavotec is connecting mobile equipment around the world in many diverse applications. The Cavotec Group consists of 7 manufacturing “Centres of Excellence”...

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FLT Spring Driven Cable Reels-3

FLT spring driven ALFo nov07 Cavotec Group Organization As shown here the Cavotec Group is organized to support its customers around the world through its manufacturing units and sales companies. Each Cavotec manufacturing company, no matter where it is located, aims at being a market leader in its field by providing innovative and reliable products to Group customers. Each Cavotec sales company, in the 27 countries where they operate, aims at better serving its local market following the Group philosophy “to be local everywhere”. Manufacturing network Centres of Excellence Local Manufacturing...

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FLT Spring Driven Cable Reels-4

FLT spring driven ALFo nov07 General product information Standards and norms Spring driven cable reels are subject to the standards and norms set forth in VDE 0100 and the UVV in their latest edition. Warranty Our warranty follows the general delivery conditions of the electric industry for products and services. Wear parts are exempted from the warranty. See also our Terms of Delivery. General installation instructions The drum shall be installed in such a way to ensure that the cable is reeled and unreeled to/from the drum freely and unhampered. Forced guidance and too small bending radii on...

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FLT Spring Driven Cable Reels-5

Cavotec Alfo range of cables Our cable range includes a wide variety of flexible cables for reeling applications which will stand the highest mechanical stresses and harsh ambient conditions. Drum design Modular hot-dip galvanised steel drum design for all standard Cavotec Alfo spring reels. Springs made of high-grade spring steel having a long lifetime. The springs can be replaced without removing the drum. Unreeling direction Standard direction= left Standard unreeling direction is anticlockwise, when looking into the slipring body, i.e. to the left when unreeling the cable. Protection type...

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FLT Spring Driven Cable Reels-6

FLT spring driven ALFo nov07 General product information APPLICATION EXAMPLES Case 8 - Vertical application – reel on top Case 9 - Vertical application – reel at bottom h Case 11 - Automatic operation Mounting point Stationary reel, automatic unreeling. Please give type of ground surface or the surface friction (µ). Stationary reel, manually operated Explanation of the symbols (case 1 to 7): Lw= maximum reeling cable length [m], (reeling length for reels travelling in both directions = one-half of the total travelling length); h= (installation height) distance between lowest cable end position...

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FLT Spring Driven Cable Reels-7

FLT spring driven ALFo nov07 CAVOTEC ALFO D-51491 Overath Person in charge: Applications type Feeding point Mobile application with cable without cable Cable Cable type: Cross section: Total length of the cable L1,Σ= (L1,Σ= reeling length + 2 dead turns as tension relief + connections and/or installed cable outside of the cable reel) h Feeding point Questionnaire for spring-driven cable reels Slipring collector Mobile application Number of isolated poles Feeding point earth conductor Mobile application Mounting Horizontal track length L= m, of which travel distance Lw= Feeding point In case that...

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FLT Spring Driven Cable Reels-8

FLT spring driven ALFo nov07 General product information CABLE CALCULATION TABLES Selecting the correct cable for your application is extremely important. This page shows the Cavotec Alfo range of cables and their relative technical specifications. For specific help in selecting the correct cable or, if you have any special requirement for your type of application, please contact your local Cavotec office. Calculation table for multi-layer reels/drums (VDE 0298 part 4 1995 table 19) No. of layers Correction factor * VDE 298 Part 4 1995 table 19 Current capacity correction factor for multi-core...

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FLT Spring Driven Cable Reels-9

FLT spring driven ALFo nov07

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FLT Spring Driven Cable Reels-10

FLT spring driven ALFo nov07 Spring cable reel Type 125 CHOICE OF CABLE REEL ACCORDING TO SEARCH KEY 1 AND 2 Reeling length Lw (m), Case 1 L z= N° of layers = Grey background: diameter of axis hole is 9 mm Reeling length Lw (m), Case 8 L z= N° of layers = Grey background: diameter of axis hole is 9 mm (*) The correct cable data are given by each cable manufacturer and should be compared with the values in the tables. For vertical applications the cable weight (kg/m) and additional load must be considered. Always check actual reeling length when near capacity limits.

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FLT Spring Driven Cable Reels-11

FLT spring driven ALFo nov07 Unreeling direction seen from slipring unit left right Standard 1 to 2 spirals as tension relief Technical data: Drum in hot-dip galvanised steel. Two bearings on each side in aluminium housings. Springs are made of high-grade steel for long lifetime. Slipring housing in strong glassfiber reinforced plastic material. Protection: IP55 Axis hole Slipring Type 30: ø 9 mm Axis hole Slipring Type 58: ø 11 mm Threaded hole Drum type Slipring type Technical data for Sliprings Drum type type 12...- Number of spring turns n vor n Res. n turns Housing dimensions Slipring N°...

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FLT Spring Driven Cable Reels-12

FLT spring driven ALFo nov07 Spring cable reel Type 190 CHOICE OF CABLE REEL ACCORDING TO SEARCH KEY 1.1 TO 3.10 Reeling length Lw (m), Case 1 L z= N° of layers = Grey background: diameter of axis hole is 15 mm Reeling length Lw (m), Case 8 L z= N° of layers = Grey background: diameter of axis hole is 15 mm (*) The correct cable data are given by each cable manufacturer and should be compared with the values in the tables. For vertical applications the cable weight (kg/m) and additional load must be considered. Always check actual reeling length when near capacity limits.

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.