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Syntilo-Brochure
Syntilo-Brochure
Manufacturing companies are increasingly adopting high-speed machining techniques to meet the demand for faster component turnaround. This process generates significant heat, particularly when machining materials like steel, which can reach temperatures of 1200°C or more. Effective cooling and lubrication are crucial to maintaining surface finish, tool life, and product quality.
Castrol Syntilo offers a range of advanced cutting fluids designed to adapt their cooling and lubricating properties to the demands of high-speed machining. These fluids transform from a clear liquid to a lubricating emulsion at high temperatures, ensuring optimal lubrication and cooling.
- Extends fluid life in central systems and individual sumps.
- Delivers superior performance on challenging metals like Inconel and titanium alloys.
- Supports environmental considerations and maintains a clean working environment.
- Exhibits low foaming properties under high-pressure conditions.
- Increases cutting speeds and feed rates, reducing cycle times.
- Prevents chip build-up by settling chips quickly.
- Enhances productivity at high coolant pressures.
- Provides effective cooling and lubrication at high speeds and temperatures.
Switching to Castrol Syntilo products has led to significant cost savings and efficiency improvements for various manufacturers. Examples include a 20% extension in tool life, a 90% reduction in product usage, and substantial savings in coolant use and waste disposal.
Castrol Syntilo products have also improved workplace safety by reducing fire risks and eliminating oil mist. Additionally, they have addressed issues like bio-resistance and coolant stickiness, enhancing the overall working environment.
Castrol Syntilo cutting fluids provide proven benefits in high-speed machining applications, offering enhanced performance, cost savings, and improved safety. For more information, contact your local Castrol representative.
Catalog excerpts
high-speed performance without compromise Manufacturing companies are under pressure to turn around components faster than ever before. Responding to this change, shop floors are using high-speed machining techniques. With speed comes heat. Extreme heat at the cutting edge can be challenging to deal with. Machining steel, for example, can generate temperatures of 1200oC or more. High-speed machining demands a fluid that balances lubrication and cooling in extreme temperatures. Without the right balance, you risk harming surface finish, tool life and the product you're machining. Getting the balance right...
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ENGINEERED FOR HIGH-SPEED MACHINING, CASTROL SYNTILO HELPS YOU: ■ Increase cutting speeds and feed rates to reduce cycle times. ■ Settle chips quickly to prevent build-up. ■ Improve productivity at high coolant pressures. ■ Cool and lubricate machine tools at high speeds and in high-temperature operations. PROVEN BENEFITS DELIVERED BY CASTROL SYNTILO COST SAVINGS IMPROVED WORKING ENVIRONMENT Having replaced neat-oil technology with a Castrol Syntilo1 product, a manufacturer extended its tool life by 20% and rapidly reduced annual product usage by 90%. Concerns about Health and Safety, specifically...
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Please contact us today for further information. All products and services supplied are provided under Castrol Industrial’s standard conditions of sale. Please consult your local Castrol expert if you require any further information. Castrol and the Castrol logo are trademarks of Castrol Limited, used under licence. Produced by Lubricants UK Ltd. Registered office: Chertsey Road, Sunbury-on-Thames, Middlesex TW16 7BP United Kingdom. Registered in England & Wales, no. 97216. © 2016 Lubricants UK Ltd. All rights reserved. www.castrol.com
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