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Alusol-Brochure

Alusol-Brochure

Alusol-Brochure

Product catalog summary

Introduction
Castrol Alusol is designed to enhance precision in aluminium machining by addressing the challenges posed by built-up edge formation on tools, which can compromise dimensional control and lead to rejected components.

Key Features of Castrol Alusol

  • Provides essential lubrication to improve machinability and reduce tool edge build-up.
  • Enhances surface finish quality and reduces staining.
  • Extends fluid life and reduces maintenance downtime, lowering overall costs.

Product Range and Applications
The Castrol Alusol range includes soluble and semi-soluble metalworking fluids tailored for various machining requirements. These products are formulated for superior performance on automotive aluminium, resist microbial growth, and support multiple applications for product consolidation.

Performance Benefits

  • Consistently produces higher-quality surface finishes compared to other metalworking fluids, as demonstrated in tests with 356 Aluminium (AlSi7Mg).
  • Helps manufacturers reduce coolant concentration and costs associated with anti-foam additives.

Conclusion
Castrol Alusol significantly improves productivity and reduces costs by providing superior lubrication, resulting in high-quality surface finishes and fewer rejected parts.

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Catalog excerpts

Alusol-Brochure-1

PRECISION PERFORMANCE IN ALUMINIUM MACHINING IT’S MORE THAN JUST OIL IT’S LIQUID ENGINEERING.

 Open the catalog to page 1
Alusol-Brochure-2

DON'T LET BUILT-UP EDGE COMPROMISE THE PRECISION OF YOUR ALUMINIUM MACHINING The demand for lighter products from automotive, machinery and fabricated-metal-goods businesses is driving the need for precision-made aluminium components. Today's component manufacturers have to be creative when it comes to machining aluminium to meet complex designs and tight tolerances. This can be a challenge because aluminium can adhere to tool surfaces, creating a built-up edge. This changes the tool shape and reduces dimensional control in the machining process. The result: rejected components, wastage and rework. Castrol...

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Alusol-Brochure-3

MAKE PRECISION MACHINING A REALITY ACROSS A RANGE OF APPLICATIONS Castrol Alusol is a comprehensive range of soluble and semi-soluble metalworking fluids. Our Liquid Engineers have applied a deep understanding of the demands of machining aluminium alloys to create a series of product variants designed to meet different machining requirements. The Castrol Alusol range includes products* that are: ■■ ormulated to provide superior performance F on automotive aluminium. ■■ nherently resistant to microbial growth I for long-lasting effective performance. ■■ pecifically created for multiple applications...

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Alusol-Brochure-4

INCREASED PRODUCTIVITY, REDUCED COST The images below show the difference between good and poor lubrication on automotive-grade cast aluminium. You can see the vast improvements in surface finish that can be achieved using a Castrol Alusol product. Good lubrication from Castrol Alusol produces a high-quality finish, 0.1 Ra (Roughness average) for precision components Poor lubrication reduces surface finish, 0.8 Ra, and can lead to parts being rejected ■■ Switching to a Castrol Alusol product helped two aluminium component manufacturers reduce the concentration of coolant used from 10% to 7% and...

 Open the catalog to page 4

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.