Strategic and Technological Tire innovation
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Success is the result of hard work, learning from experiences, loyalty and persistence. Reliability, easy maintenance, availability and flexibility: these are the main factors that lead to the choice of a CASSIOLI handling system. Thanks to the know-how acquired in over 75 years, CASSIOLI is capable of offering the best plant engineering solutions, based on an analysis of the physical properties and flow characteristics of the material to be conveyed. Our control systems guarantee the correct interface between different systems’ areas, in terms of both plant engineering and data processing....

Producing high-quality tires requires intelligent management of internal logistics, attention to product quality and competitive timing. Automating the material and data flow from the raw material storage to the finished tire loading dock, CASSIOLI TireMove solutions work to achieve the highest possible throughput in the most high-quality of tire production, allowing to meet production schedules and speed up delivery times. La produzione di pneumatici di alta qualita richiede una gestione intelligente della logistica interna, attenzione agli standard qualitativi del prodotto e tempistiche...

GREEN TIRE HANDLING WITHEMS FINISHED TIRE HANDLING SYSTEM GANTRY & ANTHROPOMORPHOUS ROBOTS

CASSIOLI TireMove systems have been developed specifically to meet the constantly evolving material handling needs of the tire industry. The systems allow automation of the flow from raw material to storage of the finished product and loading of trucks. Solutions for every stage of the process are independent and can be applied individually and gradually. TireMove guarantees to achieve the highest possible throughput in the most high-quality of tire production, allowing you to meet production schedules and speed up delivery times. The automated warehouse is specifically designed...

AUTOMATED HANDLING & STORAGE BENEFITS © Higher productivity (?) Complete traceability © Stock levels & space optimization (?) High customization and flexibility © Improved quality by elimination of manual handling © High integration into existing manual systems with scalable solutions © Real-time data, reports, forecasts, alerts and inventory © Safe & healthy environment, reducing operators risk and injuries © Overhead configuration to ensure an open plant layout & more manufacturing space I sistemi CASSIOLI TireMove sono stati sviluppati appositamente per soddisfare le piii avanzate...

TIRE BUILDING MACHINES AREA GREEN TIRE HANDLING SYSTEM Our Green Tires (GT) Handling system starts at the exit of the Tire Building Machines (TBM) where each GT is placed by Robot Manipulator into a specially shaped pallet. It then, proceeds on roller conveyor to the Doping Machine. The GT is placed onto the Doping Machine by a manipulator, once the treatment is completed, it repositions the GT into the pallet on the conveyor system which transports them to the Green Tire Automated Warehouse. II nostro sistema di movimentazione delle Green Tires (GT) inizia aN’uscita delle Tire Building...

The automation of the handling process from the TBM to the GT Automatic Warehouse, allows the maximum potential utilization of all the machines in the system (TBM, Presses, Quality check), reducing interruptions or gaps in production. Increasing the material flow to the presses is the key to maximizing output and saving time, all achieved while ensuring a safe working environment, with no risks for operators. The constant tire availability for the curing press results in maximum presses utilization, quantified by a substantial increase in production flow. L’automazione del processo di...

GREEN TIRE STORAGE AREA GT AUTOMATED WAREHOUSE WITH STACKER CRAHE After the doping machines phase, the GTs are moved by roller conveyor to the Automated Warehouse where stacker cranes, store and retrieve the tires. The stacker crane is able to move four tires simultaneously, but each fork is independent, so it can also work in batches of one. Our GT Automated Warehouse has the features of being a highly customizable system. The GTs can be stored in two different ways, based on customer requirement, using the pallet or directly into the rack (without pallet) in a specific shaped support....

SYSTEM HIGHLIGHTS 0 IN FOCUS The high-performance level, in terms of capacity, justifies the implementation of an automated warehouse. Moreover, the greater loading and handling potential, as compared to a manual solution, makes these systems indispensable in tire manufacturing. Our buffer solution achieves a high storage capacity and can handle a wide range of stock-keeping units (SKU’s) simultaneously. Le alte prestazioni in termini di capacity di stoccaggio, giustificano la scelta di un magazzino automatico. L'alto coefficients di riempimento delle aree di buffer e la migiiore gestione...

CURING AREA GREEN TIRE HANDLING WITH EMS CURING & GREEN TIRE HANDLING 12

0 BENEFITS • Increased productivity • Real-time tracking and more organized material Row • Higher throughput When the GT is recalled to supply the presses, the tires pass through the Angle Correction Machines where, with the support of a manipulator and a barcode reader, the tire is turned according to the presses requirements. Having achieved the correct positioning, the tire is ready to be conveyed to the EMS (Electrified Monorail System) interface bay where it is picked from the pallet by an EMS trolley and carried to the Press Machines. For more accurate control of each...

SYSTEM HIGHLIGHTS // EMS (ELECTRIFIED MONORAIL SYSTEM) The motorized frame of the EMS trolley is made of welded steel. Each motor group is equipped with a special release device for the driving wheel, which enables manual movements or for haulage to the maintenance area. The barcode reader installed on it allows detection of the exact position of the trolley in the layout. An anti-collision sensor is integrated to detect any obstacles, stopping the trolley in emergency mode preventing collision. II telaio motorlzzato della navetta EMS e reallzzato in acciaio saldato. Ogni gruppo motore e...