SATCOM Capabilities Folder

Product catalog summary

Overview: The document outlines various aspects of SATCOM integration, focusing on modeling, design, simulation, testing, manufacturing approval, technical publications, and engineering services. It highlights the use of advanced software tools and testing methodologies to ensure compliance with industry standards.

Modeling & Design: The document lists several software tools used for streamlined modeling and design, including Pro/Engineer Wildfire, Routed Systems Designer, AutoCAD, CATIA, and Solidworks.

Simulation: Finite Element Analysis (FEA) and Computational Fluid Dynamics (CFD) are employed using tools like Mechanica, Algor MES, and FloEFD to simulate and analyze structural and fluid dynamics aspects.

Static Structural Testing: Custom fixtures, hydraulic loading, and automated data collection are used for static structural testing to ensure the integrity of components.

Part Manufacturing Approval (PMA): Facilities approved by FAA and EASA are mentioned for part manufacturing approval, ensuring compliance with aviation standards.

Dynamic Structural Testing: A vibration test system capable of 8,000 lb-force (35 kN) is used to conduct a full range of vibration tests.

Technical Publications & Sustaining: The document references ATA 100 and ATA iSpec 2200 / S1000D standards for creating various manuals and documents essential for maintenance and operation, such as Component Maintenance Manuals (CMM), Illustrated Parts Catalog (IPC), and Structural Repair Manual (SRM).

Other In-House Testing: Includes air flow, acoustic noise, smoke containment, mechanical reliability, and electrical interconnect testing to ensure comprehensive evaluation of components.

In-House Engineering: A wide range of engineering services are provided, including test plans and reports, aerodynamic analysis, compliance reports, and system safety assessments. The document also mentions specific analyses like bird strike trajectory and icing analysis.

FAA Certification Support: The document highlights support for FAA certification through Designated Engineering Representatives (DER), Designated Airworthiness Representatives (DAR), and Designated Manufacturing Inspection Representatives (DMIR).

Product Offerings: The document details various product offerings such as NETflight® High Speed Ethernet, RF Cable Assemblies, Specialty Connectors, Integrated Racks, Trays, Avionics Assemblies, Antenna Mounts, FlightGear™ Blind Mate Connectors, Backshells, Filtered Connectors, and LITEflight® Fiber Optic Assemblies, emphasizing features like high-speed transmission, low smoke generation, and compact designs.

Catalog excerpts

STREAMLINED SATCOM INTEGRATION TT TECHNICAL PUBLICATIONS & SUSTAINING » ATA 100 and ATA iSpec 2200 / S1000D ' - Component Maintenance Manuals (CMM) - Illustrated Parts Catalog (IPC) - Instructions for Continued Airworthiness (ICA) - Structural Repair Manual (SRM) - Wire Diagram Manual (WDM) - Flight Manual (FM) | STATIC STRUCTURAL TESTING _ » Custom fixtures » Hydraulic loading » Automated data collection » / % ■ - ■ I r \ | DYNAMIC STRUCTURAL TESTING » 8,000 lb-force (35 kN) vibration test system » Full range of vibration tests supported MODELING & DESIGN » Pro/Engineer Wildfire » Routed Systems Designer » AutoCAD » CATIA » Solidworks SIMULATION » Finite Element Analysis - Mechanica Algor MES Computational Fluid Dynamics - FloEFD \ -PART MANUFACTURING APPROVAL (PMA) » FAA PMA Facility » EASA EPA Facility OTHER IN-HOUSE TESTING N-HOUSE FAA CERTIFICATION SUPPORT » Air Flow, Distribution, Leakage and Cooling » Acoustic Noise Generation » Smoke Containment and Smoke Detection » Mechanical Reliability and Endurance » Electrical Interconnect and Signature » Hi Pot, Insulation Resistance and Bonding » Designated Engineering Representatives (DER) - Electrical Systems and Equipment - Mechanical Systems and Equipment » Designated Airworthiness Representatives (DAR) » Designated Manufacturing Inspection Representatives (DMIR) IN-HOUSE ENGINEERING » Acceptance Test Plan (ATP) » Acceptance Test Report (ATR) » Acoustic Noise Emission Test Plan » Acoustic Noise Emission Test Report » Aerodynamic Analysis » Aerodynamic Instability Analysis » Air Leakage Test Plan » Air Leakage Test Report » Aircraft Flight Manual (AFM) or Supplement » Aircraft Maintenance Manual (AMM) or Supplement » Avionics Systems Analysis » Beacon Light Evaluation » Bird Strike Trajectory Analysis » Compliance Report (FAR) » Compliance Report (Technical Specification) » Component Maintenance Manual (CMM) or Supplement » Cooling Test Plan (Thermal Stability Appraisal) » Cooling Test Report (Thermal Stability Appraisal) » Damage Tolerance Assessment (DTA) » Data List (Master or Supplemental) » Declaration of Design Performance (DDP) » Decompression or Overpressure Burst Test Plan » Decompression or Overpressure Burst Test Report » Differences Summary Document » Electrical Load Analysis » Electromagnetic Interference (EMI) Immunity Testing » Electromagnetic Interference (EMI) Test Plan » Electromagnetic Interference (EMI) Test Report » Engineering Order (EO) » Environmental Test Plan » Environmental Test Report » Failure Modes and Effects Analysis (FMEA) » Fire Penetration Test Plan » Fire Properties Assessment or Fire Properties Test Report » Fire Properties Test Plan » Flight Test Procedure » Ground Test Procedure » Grounding and Bonding Report » Functional Hazard Analysis » Heat Release Test Plan » Icing Analysis » Illustrated Parts List (IPL) or Supplement » Instructions for Continued Airworthiness (ICA) » Instructions for Continued Airworthiness EWIS » Interface Connectors List » Interface Loads Analysis » Materials and Usage Summary » Product Specification » Project Specific Certification Plan (PSCP) » Qualification Test Plan (QTP) » Qualification Test Report (QTR) » Reliability Analysis » Service Bulletin » Smoke Containment Test Plan » Smoke Containment Test Report » Smoke Detection Test Plan » Smoke Detection Test Report » Static Test Plan » Structural Comparative Analysis Report » Structural Repair Manual (SRM) or Supplement » Structural Substantiation Plan » Structural Substantiation Report » Structural Substantiation Summary » Sway Space Analysis » System Safety Assessment (SSA) » Ultimate Strength Analysis (USA) » Ventilation Air Flow Analysis » Ventilation Test Plan » Ventilation Test Report » Vibration and/or Shock Test Plan » Vibration and/or Shock Test Report » Weight & Balance Report » Weight Progress Report » Windmilling Analysis » Windmilling Test Plan » Windmilling Test Report

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Streamlined SATCOM Integration Specialty Connectors FlightGear™ Blind Mate Connectors »» In-house design capabilities for custom interconnect solutions »» In-house testing and qualification »» Custom designs to meet critical requirements »» Convert antennas into “Plug and Play” »» Fast antenna removal and maintenance »» Lightweight trays that are 20% lighter than Avionics Assemblies standard trays »» ARINC 404A and 600 trays »» Custom trays »» Military Style and Advanced Thumbscrew Hold-Downs »» Ease of installation (smaller, lighter and more flexible) Antenna Mounts »» In-house capability for...

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SATCOM Capabilities Folder

SATCOM Capabilities Folder

Catalog excerpts

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