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Filter Connectors / D*J

Filter Connectors / D*J
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Filter Connectors / D*J

Product catalog summary
Overview: This document outlines the specifications and procedures for D*J Subminiature filter connectors designed for space applications. These connectors are compatible with other D Subminiature space connectors and comply with ESA/ESCC specification 3405/001, as amended by C&K Connector specification CS-FR165.
Specifications:
  • Working Voltage: 200 V DC
  • Rated Current: 5.0 A
  • Insulation Resistance: Minimum 10000 MΩ at 100 V DC
  • Voltage Proof: 500 V DC
  • Capacitance: 4000 pF minimum to 12000 pF maximum at 1 kHz
  • Attenuation: Minimum 50 dB at 100 MHz
  • Residual Magnetism Level: 20000 Gamma
Features/Benefits:
  • Includes direct filtration within the connectors
  • Incorporates burning and LAT tests
  • EPPL Listed connector
Applications: Ideal for scenarios where filtration is not integrated into the embedded electronic systems.
Ordering Information: Offers a customizable build-a-connector concept, allowing selection of shell size, mounting type, contact arrangement, filter type, and termination type.
Dimensions: Provides detailed dimensions for various shell sizes and termination types, including solder bucket, straight PCB, and 90° bent PCB options.
Control Operations: Describes comprehensive control operations before, during, and after assembly, including visual inspections, capacitance measurements, voltage proof controls, and insulation resistance checks.
Qualification Procedure: The qualification process includes life tests and humidity tests to ensure reliability, with specific requirements for capacitance, insulation resistance, and voltage proof.
Lot Acceptance Tests: Standard in-process controls include external visual inspections, mating verification, and endurance tests, with additional tests available upon customer request.
Additional Information:
  • Capacitance range: 4000 to 12000 pF with drift calculation less than 20%.
  • Insulation Resistance: Greater than 10000 Mohm at 100 V DC.
  • Voltage Proof: 500 V DC.
  • Insertion Loss: Greater than 50 dB at 100 MHz (final control only).
  • Dimensions are provided in millimeters (inches) and are subject to change.
  • Document revision date: 23 April 2013.
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Catalog excerpts

Filter Connectors / D*J-1

Typical Applications • To be used where filtration is not set in the embedded electronic Features/Benefits • D*Sub • Filtration 4000 to 12000 pf • Direct filtration included inside the connectors • Burning and LAT test included • EPPL Listed connector D*J Subminiature filter connectors for space applications Compatible with other D Subminiature space connectors Only one quality levels available: - Code FR165: Refers to the old ESA/ESCC specification 3405/001 Amended by the C&K Connector specification CS-FR165 Used for flight models Filter type “n”, medium frequency (code M) Solder bucket terminations Printed Circuit Board terminations Straight or 90° bent (Without or With Plastic Bracket) Packaging unit: 1 piece (plastic bag) Working Voltage Rated Current Insulation Resistance (100 V DC) Voltage Proof Capacitance at 1 kHz Attenuation at 100 MHz Residual Magnetism level: NM = 20000 Gamma A13-1 Dimensions are shown in mm (inch) Dimensions subject to change

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Filter Connectors / D*J-2

How to order CONNECTORS: Our easy build-a-connector concept allows you to mix and match options to create the D*J you need. To order, select desired option from each category and place it in the appropriate box. For any part number different from those listed above, please consult your local C&K components representative. • Connectors D*J - FR165 (Flying and Engineering Models): Shell size: - E, A, B, C, D Filter connector serie: J - Mounting type:- Blank: Standard Y: Float mount E: Captive nut Contact arrangement: 9, 15, 25, 37, 50 M: ■ Filter type ‘/I’ for medium frequency Modification code...

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Filter Connectors / D*J-3

Termination Types: Solder Bucket Straight PCB Solder 90° Bent PCB Solder / Without Bracket / European Footprint 90° Bent PCB Solder / With Brackets / European Footprint Shell Size V max

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Filter Connectors / D*J-4

Specific Dimensions Shell Size Termination Modifier: Nothing Max Weight (grams) with contacts Shell Size Weight (Grams) Male Female For connector with mounting option, add the weight of the eventual accessories * *For dual-float mount (Y) weight (if applicable), added 0,60 gr. *For captive-nut (E) weight (if applicable), added 0,65 gr. Recommended instruction for wire stripping: • Cut wires to length and strip insulation per above illustration. Check for broken or frayed wires • Accepted Wires Sizes: insulated AWG 20, AWG 22, AWG 24. Recommended wire trim length Dimensions are shown in mm...

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Filter Connectors / D*J-5

Straight PCB solder Terminations type OL3 Specific Dimensions Sizes E, A, B, C,D Termination Contacts Shell Size 0 J ± 0,05 (.002) 0 K max L ± 0,05 (.002) Pitch between contacts Termination Modifier: OL3 For other termination modifier, consult factory E For connector with mounting option, add the weight _A of the eventual accessories * B Weight (Grams) Male Female 12.0 18.5 28.0 38.5 47.0 *For dual-float mount (Y) weight (if applicable), added 0,60 gr. *For captive-nut (E) weight (if applicable), added 0,65 gr. Dimensions are shown in mm (inch) Dimensions subject to...

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Filter Connectors / D*J-6

Specific Dimensions Termination 0 P N Modifier ± 0,06 (.002) Typical Contacts Shell Size Male E Termination Modifier: 1A0N, 1B0N, 2A0N, 2B0N For other termination modifier, consult factory E For connector with mounting option, add the weight _A of the eventual accessories * B Weight (Grams) Male Female 12.6 19.5 29.7 41.1 51.5 *For dual-float mount (Y) weight (if applicable), added 0,60 gr. *For captive-nut (E) weight (if applicable), added 0,65 gr. Dimensions are shown in mm (inch) Dimensions subject to change

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Filter Connectors / D*J-7

Specific Dimensions Contacts Shell Size M min M max Q min Q max G max Pitch between contacts Termination Modifier: 1A2N, 1B2N, 2A2N, 2B2N For other termination modifier, consult factory Shell Size Max Weight (grams) with contactsand monobloc plastic bracket Weight (Grams) Male Female E_ A _B C D Dimensions are shown in mm (inch) Dimensions subject to change

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Filter Connectors / D*J-8

Filter Connectors / D*J D*J - CS FR165 Control Operations Before and during assembling 100% contact retention test (socket contacts assembling 100% visual control of piece parts (before assembling) 100% visual control X10 of filters (insertion on contacts and first spring assembling) 100% visual control X10 of filters (second spring assembling) 100% visual control X10 of filters (rear contact assembling + crimping operation) Tensile strength > 23 N on contact crimp areas on 2 x 3 pieces (start/end of series) Dimension control on 2 x 3 pieces (start/end of series) 100% visual control X10 of filters...

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Filter Connectors / D*J-9

Filter Connectors / D*J D*J Filter Qualification Procedure Filter qualification Applicable to each lot of 5000 filters. 1) Life test Performed on 75 filters assembled on connectors, through the standard procedure and including the burn-in. - Life test: 2000 hours storage at +125 °C, 200 V DC voltage applied. - Final requirement: No failure allowed. - Intermediate controls after 500 and 1000 hours storage: ¤ Capacitance measurement 4000 to 12000 pF and recording for drift calculation < 20% ¤ Insulation Resistance control > 10000 Mohm at 100 V DC ¤ Voltage Proof control 500 V DC - Final controls...

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Filter Connectors / D*J-10

Filter Connectors / D*J D*J - LOT ACCEPTANCE TESTS Lot Acceptance Test performed during assembly (part of the standard in process controls): - LAT 3 (Lot Acceptance Tests, level 3): No tests or inspections are required for this level. LAT 3 - 10 contacts: ¤ Female contact capability (Skt contacts) ¤ External visual inspection - 2 connectors: ¤ Mating verification ¤ External visual inspection Lot Acceptance Tests performed on customer specific request (invoiced separately) per the following sequence: - LAT 2 (Lot Acceptance Tests, level 2) - Life Test (1000 hours) LAT 2 Performed on 2 connectors...

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Filter Connectors / D*J-11

Dimensions are shown in mm (inch) Dimensions subject to change

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Filter Connectors / D*J-12

Dimensions are shown in mm (inch) Dimensions subject to change

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.