Overview
The Integrated Panel Assembly Cell (IPAC) by Broetje-Automation GmbH is a high-performance panel riveting system designed for efficient assembly of skin and wing panels. It is recognized for its reliability, efficiency, and flexibility in handling various workpieces while maintaining a small industrial footprint.
Specifications- All-electric fastening system with high-speed tool changer for drill chuck and upper anvils.
- High-speed, precise drill spindle with sensoric systems for various measurements including distance, normality, and fastener head height.
- Automated fastener feeding system and customer-specific staging equipment for optimal ergonomics.
Technical Data- Riveter capacity: up to 21 rivets/min.
- Drill spindle feed: up to 300"/min (7,620 mm/min).
- Drill speed: 50 - 18,000 rpm.
- Material compatibility: Aluminum, Titanium, Composite.
- Countersink repeatability: ± 0.0006” (± 0.015 mm).
- Fastener diameter: 4/32" - 8/32" (3.2 mm - 6.4 mm).
- Upset force: up to 18,000 lbs (8,000 daN).
- Clamping force: 110 - 600 lbs (50 - 267 daN).
- Positioning accuracy: Linear axes ± 0.2 mm, Rotary axes ± 60 arc sec.
Special Features- Offline Programming System (SOUL OLPS) with Virtual Twin Integration and Production Optimization Tools.
- Integrated Human Machine Interface (SCORE) with 3D workpiece completion reports.
- Optional features include slug fasteners, collar installation, and automatic lower tool changer.
Area of Application
The IPAC is suitable for fastening small to large-sized panels, achieving fast cycle times and high-quality components. Its compact design allows for efficient use of shop floor space and minimal infrastructure investment. The system supports both vertical and horizontal loading of workpieces and is well-proven with over 50 installations worldwide.
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