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FRAC

FRAC
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FRAC

Product catalog summary
Overview
The Frame Clip Assembly Cell (FRAC) is a flexible robotic assembly system designed for automated drilling and fastening of aircraft components. It is known for its high levels of automation, even with complex contours, and is field-proven with over 30 systems worldwide.

Special Features
  • High-speed, precise drill spindle with no limitation on workpiece length.
  • Expandable for future applications due to a large work envelope.
  • In-process quality checks using Broetje-Automation SCALE sensoric system.
  • BA SOUL Offline Programming System and virtual twin simulation for enhanced planning and execution.
  • Fully automated processes including machine positioning, workpiece clamping, drilling, fastener selection, and sealant application.
  • Automatic fastener feed and insertion with an all-electric fastening system (AEFS).
  • Integrated industrial robot with 840D controls and multiple end-effectors for high automation levels.

Positioner Specifications
  • Positioning accuracy: ± 0.008" / ± 0.2 mm.
  • Positioning repeatability: ± 0.004" / ± 0.1 mm.
  • Work travel: X-axis up to 17,000 mm, robotic axes with various degrees of freedom.

Riveter Specifications
  • Drill speed: 0 - 6,000 rpm.
  • Drill spindle feed: up to 2,500 mm/min.
  • Countersink repeatability: ± 0.002”/ ± 0.05 mm.
  • Material compatibility: Aluminum, Titanium, and optional Composite.
  • Fastener diameter range: 2.5 mm - 7.93 mm.
  • Cycle time: up to 7 rivets/min.
  • Clamping force: 10 - 120 daN, Upset force: up to 4,500 daN.

Technical Data
The FRAC system is versatile, capable of being mounted on stationary or mobile robots, and can combine various end-effectors for different tasks. It achieves automation levels of over 90% for various aircraft types, ensuring high throughput and flexibility.
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Catalog excerpts

FRAC-1

• Flexible Robotic Assembly System • Highest levels of automation even with narrow and complex contours • Field proven technology: >30 systems on the market worldwide

 Open the catalog to page 1
FRAC-2

Fastening Machines FRAC - TECHNICAL INFORMATION Area of Application The Frame Clip Assembly Cell (FRAC) is a highly flexible and versatile system for automated drilling and fastening of different aircraft components and substructures (e.g. frame, clips, brackets) with most challenging requirements. Broetje-Automation provides a series of different end-effectors that are tailored to different conditions and requirements to enable highest throughput rates and maximum workpiece flexibility. FRAC systems are capable to be mounted on stationary or mobile robots as well as other positioning systems....

 Open the catalog to page 2

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.