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BAUER Catalog 2016

BAUER Catalog 2016
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BAUER Catalog 2016

Product catalog summary
Introduction
Bauer celebrates its centennial anniversary, highlighting its dedication to innovation and maintaining traditional priorities. The company aims to deliver exceptional customer value by leveraging its history and reputation.

Company Vision and Values
Bauer emphasizes continuous improvement and innovation while upholding core strengths such as customer relationships, trust, dependability, and employee dedication.

Product Evolution and Innovation
Bauer has expanded its product lines to cover nearly all aircraft and engine accessory test requirements, gaining recognition for its engine fuel component test systems and industry-standard products like Wheel and Brake assembly products.

Current Focus and Innovations
Bauer supports customer success through:
  • Enhanced Test Software with expansion flexibility
  • Fast, robust data acquisition and control platforms
  • Lean processes for quick deliveries
  • Continuous refinement of system designs
  • Cutting-edge equipment monitoring for preemptive maintenance


Featured Products
  • MTS7000 Electronic Test System: Simulates electrical interface signals for aircraft and engine accessories.
  • ATS3000 Advanced Test Software: Offers flexible architecture for easy configuration and expansion.
  • Portable Engine Software Loader: Enables engine software updates without returning FADEC hardware to OEM facilities.
  • Actuator Test Stand: Provides a platform for testing various actuators with precision tools.


Aircraft/Engine Component Test Equipment
Bauer offers test stands for fuel accessories and engine lubrication systems, designed to meet current and future needs.

Conclusion
Bauer's commitment to innovation, customer relationships, and employee investment positions it for continued success in the aviation industry.

Overview
Bauer, Inc. specializes in designing and manufacturing test stands and support equipment for the aerospace industry, engineered for current and future customer requirements.

Product Lines
  • Fuel System Components: Includes fuel flow transmitters, actuators, valves, and servovalves.
  • Engine Lubrication Oil Test Stands (3000 Series): Tests components like lube and scavenge pumps, gearbox components, and valves.
  • Pneumatic Component Test Stands (5000 Series): Tests high and low flow valves, pneumatic actuators, and more.
  • Electro-Mechanical Component Test Stands (8000 Series): Tests actuators, ballscrews, and cargo power drive units.


Support Equipment
Bauer provides support equipment for aircraft engines, including electrical test boxes, fuel nozzle testers, and engine assembly heaters.

Wheel & Brake Equipment
Bauer offers equipment for aircraft wheel and brake shops, such as wheel build-up stands and brake test stands.

Company History
Bauer was acquired by Woodward, Inc. in 1991, marking Woodward's first acquisition.

Aviation Tooling
Bauer designs and manufactures tooling for component repair, overhaul, and testing, ensuring compliance with OEM and military standards.

Innovation and Global Reach
Bauer has transitioned from manual to digital systems and expanded globally, with international sales comprising nearly 70% of its business.

Core Values
Bauer emphasizes technical expertise, customer care, and integrity, maintaining strong global relationships and focusing on customer service and employee dedication.
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Catalog excerpts

BAUER Catalog 2016-2

A Message From The President It’s not easy to become a 100-year-old company. We celebrate this milestone knowing what it takes and having the passion and desire to execute on a company vision that brought us here and will carry us forward. At Bauer, we have worked to live the principles we believe in to obtain all of the benefits that come from building a company that is designed to last for 100 years and to embark on the next century.  Relationships and partnerships with our customers are rock solid, and they produce tremendous returns. Trust and dependability are cornerstones.  Our strength...

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BAUER Catalog 2016-3

Where we started… Bauer’s early years as a Hartford, CT-based manufacturer of high quality and reliable industrial products, set the stage for our steady, long-term growth. With the dawn of modern aviation, Bauer established itself as a sought-after provider of support and test equipment. Our temperature simulator product line quickly became the industry standard. Bauer Booth at the Paris Airshow, 1967 Through the years our product lines expanded. While recognized as the industry experts in engine fuel component test systems, we steadily added to our repertoire. Now we cover nearly all aspects...

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BAUER Catalog 2016-4

MTS7000 Electronic Test System The Bauer MTS7000 Electronic Test System provides electrical interface signals to a wide range of aircraft and engine accessories. It serves as an Electronic Engine Control (EEC) or Full Authority Digital Engine Control (FADEC) simulator in the testing of Fuel Controls, Hydro-Mechanical Units (HMU) and Fuel Metering Units (FMU). ■ Portable Cart, for use with several Test Stands, or integrated into a Test Stand ■ Ethernet Connection to PC Running User Interface Software ■ Provides all required Current Drivers, Voltage Drivers, Resolvers, LVDT/RVDTs, Digital and Analog...

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BAUER Catalog 2016-5

ATS3000 is data acquisition and test management software, specifically designed and developed by Bauer, with the aircraft component testing process and the test stand operator in mind. We continuously enhance the software for ever-increasing productivity, reliability, and data accuracy required by our customers. Data Logging & Automatic Parameter Control ■ Accurate & Consistent Test Data ■ Improved Productivity ■ Can be Added to Existing Equipment ■ Easily Expandable for New Component Capability Options ■ Test Program Set (TPS) Development ■ Software Training ■ Software Maintenance Plan ■ Manual...

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BAUER Catalog 2016-6

Portable Engine Software Loader Design & Manufacturing of Critical Engine Support Equipment The Bauer Model 7793 Engine Software Loader (ESL) allows for engine software updates to be performed while the engine is both on wing and in overhaul status, without having to manage the shipment of FADEC hardware back to OEM facilities for software updates. ■ Portable PELICAN Case Construction Holds a Hand-Held Tablet PC and Cable Harnesses ■ Updates Flight Software and Retrieves Engine Fault Codes ■ Bauer Turnkey Program Management for ESL Lifetime Support ■ Manufactured for Engine/APU OEMs Bauer Senior...

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BAUER Catalog 2016-7

Actuator Test Stand The Bauer Model 8631 Actuator Test Stand provides a flexible platform for testing an incredible variety of actuators, including electrically and/or mechanically operated rotary and linear units.  Actuator-Specific Test Fixturing and Electrical Cables  Precision LVDTs/Encoders for Position Measurement  High Accuracy Load Cells  Hydraulic Power Pack for Load Cylinders Bauer Senior Electrical Engineer Pete B. on the Actuator Test Stand: “The Bauer Actuator Test Stand platform is designed to offer maximum flexibility for adding new component capability when needed. In particular,...

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BAUER Catalog 2016-8

Aircraft / Engine Component Test Equipment From legacy systems to tomorrow’s newest fleets, Bauer test stands and electronic test boxes are precisely engineered to provide solutions that fulfill our customers’ current requirements with a focus on expansion and growth to accommodate their future needs. Bauer 1000 Series Fuel Accessories Test Stands Covering a wide range of test capability for hundreds of high and low flow engine fuel accessories:  Fuel Controls (HMUs, FMUs)  Fuel Flow Transmitters  Fuel Pumps  Fuel Actuators & Valves  Fuel Nozzles  Servovalves  Fuel Boost & Transfer Pumps...

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BAUER Catalog 2016-9

Bauer 3000 Series Engine Lubrication Oil Test Stands Providing test capabilities for all types of engine lubrication system rotating and non-rotating accessories: ■ Lube & Scavenge Pumps ■ Heat Exchangers ■ Gearbox Components ■ Oil Coolers ■ Oil Nozzles ■ Valves

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BAUER Catalog 2016-10

Bauer 5000 Series Pneumatic Component Test Stands Providing universal test capability, including fully integrated facilities, for all types of pneumatic components: ■ High and Low Flow Valves ■ Air Cycle Machines ■ High Temperature Valves ■ Engine Air Starters ■ Pneumatic Actuators ■ Pneumatic Heat Exchangers

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BAUER Catalog 2016-11

Bauer 8000 Series Electro-Mechanical Component Test Stands Covering a wide variety of electro-mechanical components with versatility and flexibility:  Linear Actuators  Rotary Actuators  Ballscrews  Cargo Power Drive

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BAUER Catalog 2016-12

Aircraft Engine Support Equipment Working in close cooperation with engine and component OEMs, Bauer has developed innovative solutions for a wide range of support equipment, with applications in component repair shops, engine shops, and in the hangar. ■ Electrical Test Boxes ■ Portable Fuel Nozzle Testers ■ Ultrasonic Fuel Nozzle Cleaners ■ Preservation Oil Carts ■ Oil Cooler Flushing Carts ■ Engine Air Flow Test Carts ■ Engine Oil Flow Test Carts ■ Engine Assembly Heaters ■ Cable and Harness Testers

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BAUER Catalog 2016-13

Wheel & Brake Equipment Aircraft Wheel & Brake Support Equipment Bauer supplies aircraft wheel & brake shops with products that significantly improve productivity, enhance the work environment and increase safety. Our wheel & brake equipment is being used and recommended by the world’s leading OEMs, airlines, and MROs. Wheel Build-up Stands Automatic Torquing Systems Bead Breakers Wheel Assembly/Disassembly Stands Automatic Tire Inflators and Safety Cages Brake Test Stands Did you know? Bauer, Inc. was formerly owned by Woodward, Inc. On January 31, 1991, Bauer (then called Bauer Aerospace) was...

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.