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Mooney M20 Installation Manual

Mooney M20 Installation Manual
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Mooney M20 Installation Manual

Product catalog summary
Manual Administration
  • Document Approval: Approved under EASA AP429 for Mooney models M20J, M20K, M20L, and M20S.
  • Amendment Record Procedure: Amendments are tracked electronically with changes highlighted in yellow, approved by the Head of DO.
  • Affected Pages Procedure: Lists pages affected by amendments with reasons and descriptions of changes.

Installation Instructions
  • General: Installation follows FAA guidelines (FAR AC 43.13-2B and FAR AC 43.13 1B) with specific documents and drawings for compliance.
  • Continued Airworthiness: Aircraft manuals remain valid with inspection procedures in the AMM supplement.
  • Description: Modifications include replacing or installing LED lights for various aircraft lights.
  • Wingtip Modification: Options include replacing the light unit or the entire wingtip with detailed parts lists and notes.
  • Rear Position Light Installation: Instructions for replacing the aft position light with Aveo PosiStrobe CP, including synchronization.
  • Anti-collision Lights Installation: Replacement with Aveo RedBaron XP red, including adapter installation.
  • Taxi and Landing Lights Installation: Replacement of existing lights with LED options, maintaining original configurations.

Compliance Demonstration
Details on compliance with EASA design approval and necessary documentation for service release.

Installation Instructions Overview
1. Position Light Installation
Inspect for corrosion, splice wires, run synchronization wires, and balance the rudder as per AMM.
2. Anti-Collision Lights Installation
Remove and replace the beacon, inspect for corrosion, and splice wires as per manuals.
3. Taxi and Landing Lights Installation
3.1 Wing Installation: Replace landing light bulb with LED, ensuring correct polarity.
3.2 Cowling Installation: Replace landing light bulb with LED, ensuring correct voltage and polarity.

Compliance Demonstration
Relates to certification program AVE-MOD-012-PFC, demonstrating compliance with:
CS 23.2500: Navigation and anti-collision lights are ETSO certified, landing lights qualified to RTCA DO160.
CS 23.1309: Products tested to environmental standards, improved mean time between failure, brighter lights with lower power consumption.
CS 23.2625: Includes a supplement to the Mooney Aircraft Maintenance Manual modified by Aveo Modification “AVE MOD 012”.
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Catalog excerpts

Mooney M20 Installation Manual-1

Installation Instruction

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Mooney M20 Installation Manual-2

Installation Instructions AVE-MOD-012-INS Issue 02 Table of Contents MANUAL ADMINISTRATION DOCUMENT APPROVAL AMENDMENT RECORD PROCEDURE AFFECTED PAGES PROCEDURE INSTALLATION INSTRUCTION CONTINUED AIRWORTHINESS Wingtip lights Anti-collision lights Taxi- and landing lights WINGTIP MODIFICATION Option A - Replacement of Light Unit Option B - Wingtip Replacement REAR POSITION LIGHT INSTALLATION ANTI-COLLLISION LIGHTS INSTALLATION TAXI AND LANDING LIGHTS INSTALLATION Wing installation Cowling installation COMPLIANCE DEMONSTRATION __________________________________________________________________________________...

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Mooney M20 Installation Manual-3

Installation Instructions AVE-MOD-012-INS Issue 02 Manual Administration Document approval This document has been established in accordance with an alternative procedure to DOA approved under EASA AP429. This installation Instruction is applicable for the Mooney models M20J, M20K, M20L and M20S. Petr Jaroš Engineer, Aveo Engineering Group, s.r.o. Georg Hartl Head of DO, Aveo Engineering Group, s.r.o. __________________________________________________________________________________ Issue of form 01 Aveo Engineering Group, s.r.o. Drasov 202, 261 01 Drasov Czech Republic

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Mooney M20 Installation Manual-4

Installation Instructions AVE-MOD-012-INS Issue 02 Amendment Record procedure The master copy of this document shall be kept electronically as a read only document under the control of Aveo Engineering Group, s.r.o. as Master Copy. ALL amendments to this manual will initiate a raise of Issue ALL raises of issue will be given a sequential Alphabetic Issue Ident sequentially from 01 to 99 in Table 01 - Issue No: Column– Initial Issue of Document will be “01” ALL Issues of this document will be approved by Head of DO Affected Pages Initial Issue Remove models M20M, M20R, M20TN, M20U, M20V(not marked)...

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Mooney M20 Installation Manual-5

Installation Instructions AVE-MOD-012-INS Issue 02 Installation Instruction General This installation is to be performed in accordance to common practice as described in FAR AC 43.13-2B Chapter 4 and in FAR AC 43.13 1B Chapter 11 Section 15 (Bonding) as published by FAA. The installer is responsible to follow the installation instructions in the latest revision of: • FAR AC 43.13-2B Chapter 4 • FAR AC 43.13 1B Chapter 11 Section 15 • AVE-WPS-64G-IM • AVE-PSPSYW-IM • AVE-RBXP-001-IM • AVE-CCPS-IM • AVE-H30-002-IM • AVE-SDD45-IM All drawings applicable for this change are listed in the Drawing...

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Mooney M20 Installation Manual-6

Installation Instructions AVE-MOD-012-INS Issue 02 This modification is the replacement or new installation of the composite wingtip segment and of position, anti-collision, taxi- and landing lights by LED type lights. Wingtip lights This modification allows on aircraft which already have a composite wingtip to replace either the complete wingtip or only the light unit inside or outside the original composite wingtip. The Mooney also exists in versions without a composite wingtip at all. For those aircraft the light unit can be replaced. Aircraft which originally have no composite wingtip cannot...

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Mooney M20 Installation Manual-7

Installation Instructions AVE-MOD-012-INS Issue 02 Anti-collision lights The aft position light can be replaced by Aveo PosiStrobe CP. The light is a direct replacement. For synchronization applies description under section 1.3.1. The originally installed anticollision light can be replaced by Aveo RedBaron XP red including the adapter. Taxi- and landing lights The M20 can be equipped with a taxi light (wide angle lens) and a landing light (narrow angle). This modification allows replacing all installed taxi and landing lights with the same configuration as installed before the modification....

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Mooney M20 Installation Manual-8

Installation Instructions AVE-MOD-012-INS Issue 02 Wingtip Modification Option A - Replacement of Light Unit __________________________________________________________________________________ Issue of form 01 Aveo Engineering Group, s.r.o. Drasov 202, 261 01 Drasov Czech Republic

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Mooney M20 Installation Manual-9

Installation Instructions AVE-MOD-012-INS Issue 02 26 27 __________________________________________________________________________________ Issue of form 01 Aveo Engineering Group, s.r.o. Drasov 202, 261 01 Drasov Czech Republic

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Mooney M20 Installation Manual-10

Installation Instructions AVE-MOD-012-INS Issue 02 Figure and Index Number Part Number Parts Avail. Ultra Galactica Adapter Screw#6-32 x3/8" LPSHS Gasket Ultra Galactica Embedded Red Ultra Galactica Embedded Green Mounting Screw M5 x 45 Connector Kit – Male Connector Kit - Female Wingtip assy LH (RH similar) Lens, Wingtip Light assy strobe (14 or 28V) Screw Strobe light 14 V Screw Strobe light 14 V or Strobe Nav. Light 28 V Retainer LH (RH similar) Bracket, Mounting LH (RH similar) Light assy Nav. 14V Screw Nav light assembly Screw, washer, nut Retainer Recognition light Resistor Power Supply...

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Mooney M20 Installation Manual-11

Installation Instructions AVE-MOD-012-INS Issue 02 Option B - Wingtip Replacement 19 __________________________________________________________________________________ Issue of form 01 Aveo Engineering Group, s.r.o. Drasov 202, 261 01 Drasov Czech Republic

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Mooney M20 Installation Manual-12

Installation Instructions AVE-MOD-012-INS Issue 02 Figure and Index Number Part Number Parts Avail. Wingtip Fiberglass subassembly right Wingtip Fiberglass subassembly left Wingtip Carbon subassembly right Wingtip Carbon subassembly left Raised Conforma – Green Raised Conforma – Red Light Holder w. nuts R Light Holder w. nuts L Screw Washer Screw Washer Connector Kit – Male Connector Kit - Female Glare fence RH (LH similar) Lens, Wingtip RH (LH similar) Screw Original wingtip composite assy RH (LH similar) Skin Wing Rib Assy Power Supply Plate, Cover RH/LH Wire loom power supply to wingtip NOTES...

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Mooney M20 Installation Manual-13

Installation Instructions AVE-MOD-012-INS Issue 02 Rear Position Light Installation Original Installation: __________________________________________________________________________________ Issue of form 01 Aveo Engineering Group, s.r.o. Drasov 202, 261 01 Drasov Czech Republic

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Mooney M20 Installation Manual-14

Installation Instructions AVE-MOD-012-INS Issue 02 Figure and Index Number Part Number Parts Avail. AVE-PSPSYW-T01 MS-16995-19 AVS-P000105638-A10 ---------------------------Original parts Several 470004-003 470004-005 A6-120 Several Several Several Several Several Several Several 1-480305 470011-001 PosiStrobe Titania Screw #6-32 Thread, 5/8“ SHCS Gasket ------------------------------------------------ Ring Plate Rivet Nut Nav light / Strobe light assy Screw 6-32 Retainer Lens Gasket Bulb Base assembly Connector Shield NOTES 1. Remove position light in accordance to the aircraft maintenance manual....

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