Installation Manual

Installation Manual
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Installation Manual

Product catalog summary
Installation Manual Overview
This document is the installation manual for the Nebulon™ LED position light assembly, designed for aircraft wing position lighting. It is compliant with EASA ETSO standards and includes detailed instructions for installation, operation, and maintenance.

1. Nebulon™ Overview
Nebulon™ is a low-drag, low-profile LED lighting system featuring easy installation, fail-safe operation, unbreakable construction, waterproofing, and high candela output. It includes red and green position lights with part numbers AVE-WPR-51G-401 and AVE-WPG-51G-402.

2. Operating Instructions
The lights operate at maximum intensity when powered by the aircraft's 28-volt system, meeting TSO-C30C requirements.

3. Installation Schematic / Wiring Diagram
Details the wiring connections required for installation, including positive and ground connections.

4. Control & Power Inputs
Specifies the positive and ground power supply lines necessary for operation.

5. Technical Specifications
Includes dimensions, weight, operating voltage (18-36V DC), input current, and various protections (over-voltage, reverse polarity, temperature). The lights are waterproof, vibration-proof, shock-proof, and dust-proof.

6. Technical Drawing
Provides dimensions in millimeters and inches for installation reference.

7. Wiring Chart
Outlines the wiring connections for proper installation.

8. Equipment Limitation
The lights should only be powered by 18-36 VDC, typically from a 24-volt aircraft battery.

9. Testing Before Installation
Instructions for testing the lights using a 28V/5A DC power supply, emphasizing not to use battery chargers or other non-compliant power sources.

10. Care and Cleaning
Recommends using automotive polish for protection and cleaning, avoiding petroleum-based products. Offers additional UV protection products.

11. Notes on Installation
Advises on evenly distributing tightening forces and using specific screws for installation.

12. Continued Airworthiness Information
Includes reporting procedures for occurrences, circuit protection details, and periodic inspection procedures. Emphasizes the importance of preflight checks and annual inspections.

Conclusion
The manual provides comprehensive guidance for the installation, operation, and maintenance of Nebulon™ lights, ensuring compliance with aviation standards and enhancing aircraft safety.
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Catalog excerpts

Installation Manual-1

INSTALLATION MANUAL © 2015 Aveo Engineering Group, s.r.o. All rights reserved. The information contained within this document must not be disclosed, copied or reproduced in whole or in part without prior written permission from Aveo Engineering Group, s.r.o. Distribution of this document shall only be as stated in Table 02 unless otherwise agreed by Aveo Engineering Group, s.r.o.

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Installation Manual-2

Installation Manual Manual Administration 0.1 Table of Contents PART 0 MANUAL ADMINISTRATION DOCUMENT APPROVAL AMENDMENT RECORD PROCEDURE EFFECTED PAGES PROCEDURE DISTRIBUTION LIST OPERATING INSTRUCTIONS INSTALLATION SCHEMATIC / WIRING DIAGRAM CONTROL & POWER INPUT’S: TECHNICAL SPECIFICATION TECHNICAL DRAWING WIRING CHART EQUIPMENT LIMITATION TESTING OF THE LIGHT BEFORE INSTALLATION CARE AND CLEANING OF YOUR AVEO ENGINEERING AVIATION LIGHTS CONTINUED AIRWORTHINESS INFORMATION

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Installation Manual-3

Installation Manual 0.2 Document approval This document has been established in accordance with an alternative procedure to DOA approved under EASA AP429. This installation manual is according EASA ETSO [Authorization number] and applicable for part number AVE-WPR-51G-401 and AVE-WPG-51G-402. Petr Jaroš Engineer, Aveo Engineering Group, s.r.o. Georg Hartl Head of DO, Aveo Engineering Group, s.r.o. 0.3 Amendment Record procedure The master copy of this document shall be kept electronically as a read only document under the control of Aveo Engineering Group, s.r.o. as Master Copy. ALL amendments...

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Installation Manual-4

Installation Manual Table 01: Document Amendment Record Table 0.4 Effected Pages Procedure ALL pages affected by ANY raise of issue of this manual will be listed in Table 01 Effected Pages Column. The reason(s) for ALL raise of issue and description of change due to raise of issue will be provided for ALL raises of issue in Table 01 - Details Column. Changes from the previous issue are highlighted by YELLOW HIGHLIGHTING over new content. AND YELLOW HIGHLIGHTING AND CROSSING OUT of deleted content. Example (CROSSING OUT) As stated in 0.3 above; the master copy of this document shall be kept electronically...

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Installation Manual-5

Installation Manual Nebulon™ is a LED position light assembly E TSO Compliant red and green position lights, low drag and low profile designed for aircraft wing position light. This powerful LED lighting system features easy installation, fail safe system, unbreakable construction, waterproof and high candela output List of the major components (by part number) that make up the equipment complying with the standards prescribed in ETSO. • Figure 01: Features of Nebulon OPERATING INSTRUCTIONS When installed on the aircraft, using the aircraft’s power (28 volts), the light will be at its maximum...

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Installation Manual-6

Installation Manual INSTALLATION SCHEMATIC / WIRING DIAGRAM CONTROL & POWER INPUT’s: POSITIVE POLE GND POLE Positive POS/NAV power supply line Negative common power supply line (ground) TECHNICAL SPECIFICATION Dimensions (mm): Dimensions (inches): 2.74” Weight (g): Operating voltage: DC Primary input voltage: DC Over-voltage protection: (1s) Input current at 28V: Reverse polarity protection: Over-Voltage shut down: DC Under-Voltage protection: Operating temperature: Over-Temperature protection: Output power Waterproof: Vibration-proof: Shock-proof: Dust-proof:

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Installation Manual-7

Installation Manual TECHNICAL DRAWING Dimensions are in millimeters / [inches] WIRING CHART

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Installation Manual-8

Installation Manual EQUIPMENT LIMITATION Nebulon™ should only be powered by 18-36 Vdc, typically a 24 volt aircraft battery. TESTING OF THE LIGHT BEFORE INSTALLATION All Aveo Aviation lights undergo rigorous testing prior to being released from our engineering manufacturing department. This testing involves a burn-in time as well as other function testing. No light is released for sale without undergoing this extensive operational testing. When you receive the Nebulon™ light, and wish to test the function of the light prior to installation on your aircraft, please note the following: 1. Please...

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Installation Manual-9

Installation Manual 10. CARE AND CLEANING OF YOUR AVEO ENGINEERING AVIATION LIGHTS When you receive your Aveo Engineering Aviation Lights, they will have been factory polished and ready to install on the aircraft. Upon installation, just give the lights a good coat or two of a quality automotive polish. This should protect the lights from dirt and other environmental factors. Once or twice a month, just refresh the polish and hand buff to bring back the lights to factory like new condition. If the lights need a deeper cleaning, they can be polished with a good automotive cleaner wax and/or a...

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Installation Manual-10

Installation Manual circuitry serves to protect the light itself, and associated aircraft wiring, against a thermal runaway condition. Periodic Inspection Procedure for Galactica Series The Nebulon™ lights should always be checked for proper operation during preflight. This procedural information is already provided in all general aviation aircraft flight manuals. The lights should be visually inspected for general condition, proper operation, and correct installation at each annual and/or 100 hour inspection. Any debris or atmospheric deposits accumulated on the surface of the lights should...

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.