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Cessna 150 & 172 SERIES Installation Manual

Cessna 150 & 172 SERIES Installation Manual
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Cessna 150 & 172 SERIES Installation Manual

Product catalog summary
Installation Instructions for Cessna 150 & 172 Series
1. Manual Administration
  • Document Approval: Approved under EASA AP429 for Cessna 150 and 172 models.
  • Amendment Record Procedure: Changes are tracked electronically and highlighted in yellow.
  • Distribution List: Controlled electronically by Aveo Engineering Group.
2. Installation Instructions
  • General: Follows FAA guidelines and specific Aveo manuals.
  • Description: Involves replacing wingtip segments and lights with LED types.
  • Position and Anti-Collision Lights: Options include RedBaron XP Galactica and RedBaron Mini Galactica.
  • Taxi and Landing Lights: Replacement maintains original configuration.
  • Energy Consumption: LED lights reduce energy consumption, except for anti-collision lights.
3. Wingtip Installation
  • Conventional Lights: Detailed instructions for left and right wingtip installations.
  • Conformal Solution: Similar detailed instructions for conformal wingtip installations.
4. Compliance Demonstration
  • Ensures installations comply with relevant standards and guidelines.
Overview: Provides detailed installation instructions for lighting components on Cessna aircraft, focusing on wingtips, navigation lights, anti-collision lights, and landing/taxi lights.
1. Wingtip Installation:
  • Verify aircraft structure for corrosion before installation.
  • Use original fasteners for mounting wingtips.
  • Connect lights as per the AVE-CCPS-IM manual.
2. Navigation Lights Installation:
  • Check for corrosion and consult AMM or OEM if necessary.
  • Follow the AVE-POSW-54G-IM manual for light connections.
3. Anti-collision Light Installation:
  • Inspect for corrosion and consult AMM or OEM if needed.
  • Installation options A and B available.
4. Landing/Taxi Light Installation:
  • Determine whether Option A or B is installed.
  • Inspect for corrosion and replace connectors as indicated.
5. Landing Light Installation:
  • Inspect for corrosion and replace connectors as indicated.
Key Recommendations:
  • Verify aircraft structure for corrosion before installations.
  • Use original fasteners and follow specified manuals for connections.
Installation Instructions Overview
Focuses on the addition of a strobe function and replacement of landing/taxi lights.

Key Components and Parts
  • Screw (S1021Z6-8)
  • Washer (NAS1149F0363P)
  • Lens assembly (0522113-2)
  • Ring alt (C7358-014-27)

Installation Notes
  • Verify whether Option A or B is installed before modification.
  • Check for corrosion in the aircraft structure.

Strobe Function Addition
  • Applicable to Cessna C150 aircraft not equipped with a strobe function.
  • Install switches labeled "Strobe" and "Anti-collision" on the instrument panel.

Compliance Demonstration
  • CS 23.609: Ensures protection of structure with corrosion checks.
  • CS 23.1301: All lights are ETSO certified.
  • CS 23.1365: Installation follows aviation wiring standards.
  • CS 23.1367: Specifies OEM type switch for power rating.
  • CS 23.1383: New lights are brighter and reduce surface temperature.
  • CS 23.1529: No changes required to maintenance procedures.
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Catalog excerpts

Cessna 150 & 172 SERIES Installation Manual-1

Installation Instruction

 Open the catalog to page 1
Cessna 150 & 172 SERIES Installation Manual-2

Installation Instructions AVE-MOD-004-INS Issue 02 Manual Administration MANUAL ADMINISTRATION DOCUMENT APPROVAL AMENDMENT RECORD PROCEDURE EFFECTED PAGES PROCEDURE DISTRIBUTION LIST INSTALLATION INSTRUCTION Position and anti-collision lights Taxi- and landing lights Energy consumtion WINGTIP INSTALLATION CONVENTIONAL LIGHTS 1.3.1 Wingtip Installation Left Wingtip Installation RIGHT WINGTIP INSTALLATION CONFORMAL SOLUTION Wingtip Installation LEFT Wingtip Installation RIGHT NAVIGATION LIGHTS INSTALLATION – TAIL POSITION ANTICOLLISION LIGHT INSTALLATION LANDING / TAXI LIGHT INSTALLATION 150 LANDING...

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Cessna 150 & 172 SERIES Installation Manual-3

Installation Instructions AVE-MOD-004-INS Issue 02 Document approval This document has been established in accordance with an alternative procedure to DOA approved under EASA AP429. This installation Instruction is applicable for all Cessna 150 and 172. 15 – Dec - 2017 Petr Jaros Engineer, Aveo Engineering Group, s.r.o. 15 – Dec - 2017 Georg Hartl Head of DO, Aveo Engineering Group, s.r.o. Amendment Record procedure The master copy of this document shall be kept electronically as a read only document under the control of Aveo Engineering Group, s.r.o. as Master Copy. ALL amendments to this manual...

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Cessna 150 & 172 SERIES Installation Manual-4

Installation Instructions AVE-MOD-004-INS Issue 02 Distribution List As stated in 0.3 above; the master copy of this document shall be kept electronically as a read only document under the control of Aveo Engineering Group, s.r.o. as Master Copy. All holders of copies of this Document will be recorded by listing in Table 02 – Distribution List. Copy holders listed will be issued a copy of this document with sequential copy number as shown in Table 02 – Distribution List Copy No. MASTER Holder Aveo Engineering Group, s.r.o. Table 02: Distribution List Aveo Engineering Group, s.r.o. Drasov 202,...

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Cessna 150 & 172 SERIES Installation Manual-5

Installation Instructions AVE-MOD-004-INS Issue 02 Installation Instruction General This installation is to be performed in accordance to common practice as described in FAR AC 43.13-2B Chapter 4 and in FAR AC 43.13 1B Chapter 11 Section 15 (Bonding) as published by FAA. The installer is responsible to follow the installation instructions in the latest revision of:  FAR AC 43.13-2B Chapter 4  FAR AC 43.13 1B Chapter 11 Section 15  AVE-H30-001-IM  AVE-WPS-64G-IM  AVE-POSW-54G-IM  AVE-RBXP-001-IM  AVE-CCPS-IM_01 All drawings applicable for this change are listed in the Drawing List:  The...

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Cessna 150 & 172 SERIES Installation Manual-6

Installation Instructions AVE-MOD-004-INS Issue 02 in addition to the red beacon, this function may be added with this modification. Hence the following optional installations can be done with this modification: For aircraft with strobe function already installed:  Position lights including strobe + Beacon red (RedBaron XP)  Position lights including strobe + 2 Beacon red including strobe (RedBaron Mini) For aircraft without strobe:  Position lights without strobe + Beacon red (RedBaron XP)  Additional switch and wiring change + Position lights including strobe + Beacon red (RedBaron XP or...

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Cessna 150 & 172 SERIES Installation Manual-7

Installation Instructions AVE-MOD-004-INS Issue 02 Lights Position light/strobe Position light/strobe Position light/strobe Tail position light Anti-collision Anti-collision GE4509 GE4626 Input Current IBUBL (A) 2.0 / 1.7 Ultra Galactica Ultra Galactica 2.0 / 1.7 Embedded 2.0 / 1.7 Crystal Conforma 2.0 PosiStrobe CP 4.0 RedBaron XP Galactica RedBaron Mini 4.0 Galactica Hercules Drop-In 7.69 Landing 7.69 Hercules Drop-In Taxi Table 03: Energy consumtion Note: GE4509, GE4626 original Cessna Langing and TAXI bulbs. Aveo Engineering Group, s.r.o. Drasov 202, 261 01 Drasov Czech Republic

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Cessna 150 & 172 SERIES Installation Manual-8

Installation Instructions AVE-MOD-004-INS Issue 02 Wingtip Installation Conventional Lights Wingtip Installation Left Aveo Engineering Group, s.r.o. Drasov 202, 261 01 Drasov Czech Republic

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Cessna 150 & 172 SERIES Installation Manual-9

Installation Instructions AVE-MOD-004-INS Issue 02 Figure and Index Number Part Number Wingtip Fiberglass subassembly Left Wingtip Carbon subassembly Left Ultra Galactica (RED) Ultra Galactica embedded (RED) Screw M5x45 Gasket Original fasteners Connector Kit - Male Connector Kit - Female Screw Nutplate -----------------------------------------------Breaker LDG Light AWG20 Wire – Yellow - Strobe AWG22 Wire – Blue - Synchro Parts Avail. STROBE Sticker NOTES Remove installed wing tip and verify that aircraft structure is not subject to substantial corrosion. In case of detected corrosion apply...

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Cessna 150 & 172 SERIES Installation Manual-10

Installation Instructions AVE-MOD-004-INS Issue 02 Wingtip Installation RIGHT Aveo Engineering Group, s.r.o. Drasov 202, 261 01 Drasov Czech Republic

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Cessna 150 & 172 SERIES Installation Manual-11

Installation Instructions AVE-MOD-004-INS Issue 02 Figure and Index Number Part Number Wingtip Fiberglass subassembly Right Wingtip Carbon subassembly Right Ultra Galactica (GREEN) Ultra Galctica embeded (GREEN) Screw M5x45 Gasket Original fasteners Connector Kit - Male Connector Kit - Female Screw Nutplate -----------------------------------------------Breaker LDG Light AWG20 Wire – Yellow - Strobe AWG22 Wire – Blue – Synchro Parts Avail. STROBE Sticker NOTES Remove installed wing tip and verify that aircraft structure is not subject to substantial corrosion. In case of detected corrosion apply...

 Open the catalog to page 11
Cessna 150 & 172 SERIES Installation Manual-12

Installation Instructions AVE-MOD-004-INS Issue 02 Wingtip Installation Conformal Solution Wingtip Installation LEFT Aveo Engineering Group, s.r.o. Drasov 202, 261 01 Drasov Czech Republic

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Cessna 150 & 172 SERIES Installation Manual-13

Installation Instructions AVE-MOD-004-INS Issue 02 Figure and Index Number Part Number Wingtip Fiberglass subassembly Left Wingtip Carbon subassembly Left Drooped Crystal Conforma Red Cessna Conforma Light Module Holder L Connector Kit - Male Connector Kit - Female Nutplate Screw Original fasteners -----------------------------------------------Breaker LDG Light AWG20 Wire – Yellow - Strobe AWG22 Wire – Blue - Synchro STROBE Sticker Parts Avail. Screw Screw Washer NOTES Remove installed wing tip and verify that aircraft structure is not subject to substantial corrosion. In case of detected corrosion...

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