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UZM 1000

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UZM 1000

Product catalog summary

Basic Specification

Dimension of Workplace: Outer size is 4 x 3 x 2 meters.
Water System: Includes filters for water cleaning and bubble removal, with thermostatic control.
Inner Tank Size: 150 x 1250 x 1250 mm.
Controls: Automated scanning process for 100% volume/surface.
Power Supply: 3 x 400V, 50 Hz, 12 kW.
Manipulation: Manual upload/unload via rail hoist system.
Inspection Technique: Immersion UT scanning with echo start.
Structure: Stainless steel construction with viewing window and UT calibration reflector, optimized for noise suppression.
Tested Parts: Forgings for aerospace turbine, high temperature alloys up to 100 diam. x 600 mm, up to 750 kg.

Description

6-axis high precision UT immersion for inspecting critical aerospace parts.
Complies with Rolls-Royce specification RPS 705 and others.
CE marking and EMC compatibility.
Used for testing parts of GE Aerospace, Rolls-Royce, Pratt & Whitney.

Main Parts of the Scanner

Software immersion tank with support frame.
Motorized X, Y, Z scanning bridge (rectangular coordinates).
Motorized turntable W inserted into the tank.
Motorized dual gimbal transducers holder (A, B).
Set of probes/transducers holders.
Water system with cleaning and air bubble removers.
PC-based motion control system for motion control (Windows).

Motion and Control Features

Selectable automated/manual motion control.
Operator console based on industrial PC for complete system control and parameter setting, with a pushbutton panel for manual motion control.
On-line software-based screen display of motion parameters.
Closed-loop servo motion control hardware with Windows NT/2000 OS.
Encoder feedback on each motion axis available, including B, W (turntable), X, Y, Z.
Inspection along surfaces of arbitrary contour shape in the index direction.
Scanning velocity up to 1m/s.
Turntable speed up to 45 turns/min, continuously adjustable.
Typical angular resolution of 0.02°.
Typical angular accuracy of +/- 0.1°.
Typical positioning resolution of 0.04 mm.
Typical positioning accuracy of +/- 0.1 mm.

Catalog excerpts

UZM 1000 ULTRASONIC IMMERSION SCANNING SYSTEM FOR TURBINE DISCS DESCRIPTION ■ 6 axis high precision UT immersion for inspection critical parts in aerospace ■ Comply with Rolls-Royce specification RPS 705 and others ■ CE marking / EMC compatibility ■ Used for testing parts of GE Aerospace, Rolls-Royce, Pratt & Whitney ... outer size 4 x 3 x 2 m WATER SYSTEM INNER TANK SIZE 150 x 1250 x 1250 mm POWER SUPPLY INSPEKCTION TECHNIQUE TESTED PARTS 3 x 400V, 50 Hz, 12 kW immersion UT scanning / echo start forgings - aerospace turbine - high temperature alloys up to 100 diam. x 600 mm up to 750 kg CONTROLS MANIPULATION UPLOAD/UNLOAD STRUCTURE filters for water cleaning / bubbles removing thermostatic control automated scanning process of 100% volume / surface upload / unload manual - rail hoist system stainless steel construction with viewing window and UT calibration reflector structure optimized for noise suppression to allow inspection at high UT instruments gains Place of installation: Year of installation: Contact to the users plant: PCC, s.r.o, Pilsen, Czech Republic 2002 Mrs. Saskova, Mr. Petrmichla, Plant Manager Advanced Technology Group s.r.o. ATG - Advanced Technology Group Beranovych 65 199 02 Praha 9 - Letnany Ceska Republika

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MAIN PARTS OF THE SCANNER  software immersion tank with support frame motorized X, Y, Z scanning bridge (rectangular coordinates) motorized turntable W inserted to tank motorized dual gimbal transducers holder (A, B) set of probes / transducers holders water system with cleaning and air bubbles removers PC based motion control system for motion control (Windows) MOTION AND CONTROL FEATURES   selectable automated / manual motion control on-line software based screen display of motion parameter closed loop servo motion control hardware with Windows NT / 2000 OS operator console based on industrial...

Open the catalog to page 2

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