1. Catalogs
  2. ATG Group s.r.o
  3. AUTOMATED ULTRASONIC TESTING SYSTEM FOR DETECTION OF INTERNAL FLAWS IN RAILS

AUTOMATED ULTRASONIC TESTING SYSTEM FOR DETECTION OF INTERNAL FLAWS IN RAILS

AUTOMATED ULTRASONIC TESTING SYSTEM FOR DETECTION OF INTERNAL FLAWS IN RAILS

AUTOMATED ULTRASONIC TESTING SYSTEM FOR DETECTION OF INTERNAL FLAWS IN RAILS

Product catalog summary
Automated Ultrasonic Testing System for Rails
  • Purpose: Automated detection of internal flaws in rail heads, webs, and bottoms, particularly in welding industry environments.
  • Operation: Each rail is automatically tested and evaluated. If a flaw is detected, the conveyor stops automatically.
  • Technique: Utilizes ultrasonic contact technique with pulse-echo method.
  • Inspection Time: 0.2-0.5 minutes per rail for 100% inspection.
  • Specifications: Dimensions: 1680 x 1070 x 530 mm, Mass: 700 kg, Power Supply: 230V, 50Hz, 1.3kW.
  • Control Features: Automatic/manual mode, adjustable probe speed, PLC control, optical and acoustic flaw signalization.
  • Tested Parts: Rail types UIC60, R65, S49, with lengths up to 25m.
  • Productivity: Up to 100 km of rails per year (1 shift).
  • Installation: ZaRS (Rails Weld shop), Vrútky, Slovakia, installed in 2003.
Automated Testing Installation for Cylinder Bars
  • Purpose: Automated detection of surface and subsurface flaws in bars within metallurgy industry environments.
  • Operation: Each part is scanned, evaluated, and documented with a printed report mapping flaws.
  • Technique: Ultrasonic immersion scanning.
  • Inspection Time: 0.3-1.0 minutes per part for 100% surface inspection.
  • Specifications: Dimensions: 2500 x 750 x 750 mm, Mass: 1000 kg, Water Reservoir: 120 l (thermostatically controlled).
  • Control Features: Automatic/preselect/manual scanning, adjustable rotation and scanning speed, optical and acoustic flaw signalization.
  • Power Supply: 3x400V, 50Hz, 3kW.
  • Tested Parts: Casted bars up to diameter 320x100, tested after machining.
  • Productivity: Up to 60,000 tons per year (2 shifts).
  • Installation: ALCAN (Alcoa Group), Decin, Czech Republic, installed in 1999.
High Precision Tube UT Testing Systems
  • Purpose: In-line high-speed flaw detection and dimensional measurements of OD, thickness, and ID using rotary head or rotating tube techniques.
  • t-rota 4F: Utilizes 4 USPC3100LC single-channel ultrasonic PCI cards for detecting longitudinal and transversal flaws. Minimum flaw size is 0.07mm depth and 1.5mm long.
  • t-rota µ3D: Uses 3 USPC3100LC cards for water gap and tube thickness measurement, with real-time OD and ID calculations. Minimum diameter is 6.0mm, and thickness is 0.4mm.
  • t-rota 7FµD: Complete flaw and dimensional system with 7 USPC3100LC PCI cards, offering identical performance as above.
See more

Catalog excerpts

AUTOMATED ULTRASONIC TESTING SYSTEM FOR DETECTION OF INTERNAL FLAWS IN RAILS-1

ATG, s. r. o. office: Beranovych 65 199 02 Praha 9- Letnany Czech Republic E-mail: [email protected] http: www.atg.cz • Automated detection in rails head, rails web and rails bottom at welding industry enviroment. • Each inpected rails is automatically tested, evaluated and in case detection of flaw automatically stop the conveyer. • Testing technique - ultrasonic contatct technic, pulse-echo method • Inspection time 0,2-0,5 minutes / part for 100% inspection of rail length. Basic specification Dimensions : Main control and other features: Power supply : • 230V, 50Hz , 1,3kW • automatic mode / manual movement • adjustable speed of probe placing on and out of rail • control ny PLC automatic machine • signalization of flaws - optical and acoustic Tested parts: • rails type UIC60, R65, S49 • testing after flattening and brushing • rail length up to 25m Manipulation - • crain hoist system controlled by upload / unload NDT operator • up to 100 km of rails / year (Ishift)

 Open the catalog to page 1
AUTOMATED ULTRASONIC TESTING SYSTEM FOR DETECTION OF INTERNAL FLAWS IN RAILS-2

http: www.atg.cz Automated detection of surface and subsurface flaws in bars at metallurgy industry environment. Each inspected part is automatically scanned, evaluated and documented by printed report with flaws mapping Testing techniques - ultrasonic immersion scanning Inspection Time 0,3- 1,0 minute / part for 100% surface inspection Main controls and other features : water reservoir 120 l (thermostatical controled) • automatic / preselect scanning / manual scanning • adjustable rotation and scanning speed • signalisation of flaws - optical and acoustical Power supply : Tested parts: casted...

 Open the catalog to page 2
AUTOMATED ULTRASONIC TESTING SYSTEM FOR DETECTION OF INTERNAL FLAWS IN RAILS-3

UT FLAW and DIMENSIONAL SYSTEM FOR ROTARY HEAD and ROTATING TUBE • Real Time WT/OD/ID • High Resolution, up to 1pm • High Accuracy, up to ± 2pm • Min OD 6.0mm & WT 0.4mm • WT/OD/ID Analogue Output 12 bits • 20 KHz PRF • Min Flaw Depth 5% or 10% WT • Easy Integration in line • Example with NUKEM Rotary Head • Based on Standard USPC3100 Cards

 Open the catalog to page 3
AUTOMATED ULTRASONIC TESTING SYSTEM FOR DETECTION OF INTERNAL FLAWS IN RAILS-4

t-rota TECHNICAL SPECIFICATION______________________________ High Precision Tube UT Testing Systems for in-line High Speed Flaw detection and Dimensional Measurements of OD, Thickness and ID with Rotary Head or Rotating Tube Techniques t-rota 4F_______________________________________________________ 4 USPC3100LC single channel ultrasonic PCI cards firing in parallel at 20 KHz PRF: 2 channels for longitudinal flaws Internal/External in CW and CCW 2 channels for transversal flaws Internal/External in CW and CCW Flaw size: . Min 0.07mm depth and 1.5mm long . 5% or 10% of thickness according to diameter...

 Open the catalog to page 4

All ATG Group s.r.o catalogs and technical brochures

  1. USPC 3200 P

    2  Pages

  2. Unimag Basic

    1  Page

  3. UZM 1000

    2  Pages

*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.