Overview: The document is a technical catalog for EN4165/SIM connectors, focusing on both electrical and optical versions. It is structured into several chapters detailing specifications, procedures, and tools related to these connectors, which are used in aeronautics and defense sectors.
Chapter 1: SIM Connectors Electrical Version- SIM Serie II Connectors: These are modular, rectangular, multi-contact, and multifunctional connectors available in metallic or composite versions. They are qualified according to EN 4165 standards and offer two shell types (2 or 4 modules) and two mating types (clicker nut and rack panel plug).
- 1900SIM Connectors: This section provides technical data, part numbering, and details on plugs, receptacles, and accessories.
- Monomodule SIM Connectors: Focuses on single-module connectors, including technical data and part numbering.
- SIM Splice: Describes standard and specialized versions of SIM splices, including those with cable clamps and flanges.
Chapter 2: SIM Connectors Optical Version- Optical SIM Serie II Connectors: Details on optical connectors, including product availability and compatibility with optical modules.
- Optical Monomodule SIM Connectors: Information on single-module optical connectors and their components.
- Optical Modules and Contacts: Covers various optical modules and contacts, including LUXCIS®, AMPHELUX®, and SIMTac®.
Chapter 3: Tools and Procedures- Tools: Lists tools for contacts, modules, and specific connector series.
- Instructions for SIM II Series Connector: Provides detailed assembly and disassembly instructions for various components.
- Instructions for 1900SIM and Monomodule SIM Connectors: Includes procedures for insertion, extraction, and mounting of modules and connectors.
- Wiring Instructions: Offers guidance on wiring electrical contacts and handling optical termini.
Chapter 4: General Part Number Table- Contains a comprehensive part number table for reference.
Key Features:- Modular design allows for flexibility and customization.
- Available in both metallic and composite materials, with options for shielding.
- Complies with international standards such as EN 4165 and SAE-AS39029.
- Wide range of accessories and tools to support installation and maintenance.
Specifications- Polarization: Ensured by an asymmetrical mounting screw and a polarizing system with 36 keying combinations.
- Materials: Available in metallic (aluminum alloy) and composite (thermoplastic) versions.
- Plating Options: Black nickel, bright nickel, olive drab cadmium, and nickel PTFE (consultation required).
- Shielding Effectiveness: 50 dB at 100 MHz and 30 dB at 1 GHz for shielded versions.
- Environmental Resistance: Operating temperature from -55°C to +175°C, IP66/IP68/IP69K sealing, and salt spray resistance.
- Electrical Properties: Insulation resistance ≥ 5000 MΩ, withstanding voltage of 1800 V at 50 Hz, and metallization resistance varying by material and plating.
Modules and Contacts- Modules: Made of thermoplastic and overmoulded silicon elastomer, available in pin and socket types.
- Contacts: Compliant with SAE-AS39029 and EN3155 standards, available in sizes 23 to 8, and designed for specific contacts like coaxial, fiber optic, etc.
Mechanical and Environmental Performance- Endurance: 500 full mating and unmating cycles.
- Vibration and Shock Resistance: Random frequency from 10 to 2000 Hz, 100 gn shock amplitude.
- Sealing: Excellent sealing ensured by elastomer barriers and overmoulded elastomer on pin modules.
Applications and Accessories- Compatible with connectors complying with MBBN 3330 and EN4165 standards.
- Available rear accessories include covers and cable clamps.
Visual AidsThe document includes exploded views and synoptic diagrams of various connector configurations, illustrating the assembly and components of both metallic and composite connectors.
Overview: The document is a technical catalog for the 1900SIM series connectors by Amphenol Air LB, detailing various components and specifications. These connectors are modular, rectangular, and sealed, made from lightweight composite materials. They are designed for compatibility with EN3545 standards and offer multiple locking systems.
Specifications:- Material: Thermoplastic shells with options for bright nickel, olive drab cadmium, or no plating.
- Modules: Made from thermoplastic and silicone elastomer.
- Contacts: Copper alloy with gold on nickel plating, available in sizes 23 to 8.
- Retention: Modules retention in shell is ≥ 25.4 daN.
- Endurance: 100 full mating/unmating cycles.
- Vibrations: Sinusoidal, 5 to 3000 Hz, 20g acceleration.
- Shocks: 6 shocks per direction, 50g amplitude, 11ms duration.
Environmental and Electrical Characteristics:- Operating Temperature: -55°C to +175°C.
- Sealing: IP66 rated, with specific tests for intercavity and interfacial sealing.
- Insulation Resistance: ≥ 5000 MΩ.
- Metallization: Conductive plating ensures continuity, with specific resistance values under 1A per connection.
Compliance: The connectors conform to REACH and RoHS specifications, except for certain platings.
Modules and Contacts: The 1900SIM connectors can accommodate a range of EN4165 modules, including power, signal, Quadrax, Triax, Twinax, Coax, optical fiber, and RJ45 Ethernet.
Mechanical and Electrical Data: Detailed tables provide information on contact sizes, withstanding voltage, and maximum current ratings.
Overview: The document provides detailed specifications and part numbering systems for the 1900SIM series connectors by Amphenol Air LB. These connectors are designed for use in commercial aviation applications, particularly in Cabin Service Systems (CSS) and In-Flight Entertainment (IFE) systems.
Part Numbering System: The part numbering system is structured to specify the material, shell type, plating, equipment code, polarizing code, and seal supply. Key materials include standard composite and shielded composite, with options for plating such as bright nickel and olive drab cadmium. Equipment codes indicate the type of polarizers included, and polarizing codes specify whether polarizers are mounted.
Connector Types: The document details various connector types including plugs, standard receptacles, and flanged receptacles. Each type is available in standard and shielded composite materials, with specific part numbers provided for each configuration.
Accessories: Accessories such as standard straight and angled cable clamps, backshells with single or integrated chimneys, and polarizers are described. Each accessory is available in different materials and platings, with corresponding part numbers.
Technical Specifications: Detailed dimensions and specifications for panel cutouts, mounting options, and accessory configurations are provided. This includes measurements in both metric and imperial units.
SIM Mono Module Connectors: The SIM Mono Module is a modular,
rectangular connector designed for ease of use and high performance. It features electroless nickel plating for electrical continuity and shielding effectiveness. The modular design simplifies termination, assembly, installation, maintenance, and repair.
Standards and Compliance: The SIM Mono Module connectors comply with AECMA/EN 4165 standards and are developed in accordance with ARINC 809 committee requirements.
Overview
The SIM mono module is an extension of the AECMA/EN 4165 modular, rectangular series, designed according to ARINC 809 recommendations. It supports various contact types including signal, power, coax, twinax, triax, quadrax, optical termini, and RJ45 Ethernet.
Module Specifications
The modules are available in EN4165 sizes and are sealed when mated. Male modules feature interfacial and grommet seals, while female modules have a grommet. They include a polarization system compatible with connector polarizations. Modules are inserted from the rear and require a specific tool for extraction.
Contact Specifications
Pin and socket crimp contacts comply with SAE-AS39029 and EN3155 standards, available in sizes 23 to 8. Contacts are inserted through the grommet surface, ensuring excellent sealing with three elastic barriers. Mating side sealing is ensured by overmolded elastomer on pin modules.
Technical Data
Mechanical: Composite shell material with nickel plating, module retention ≥ 25.4 daN, contact retention, 500 mating cycles, vibration resistance from 10 to 2000 Hz, shock resistance of 100 gn for 6 ms.
Environmental: Operating temperature from -55°C to +175°C, salt spray resistance for 500 hours.
Sealing: IP66/IP68/IP69K, interfacial sealing according to EN 2591, air leakage ≤ 4 cm³/h under 1 bar pressure.
Electrical: Insulation resistance ≥ 5000 MΩ, metallization continuity with resistance < 3 mΩ at 1 Amp.
Part Numbering System
Includes options for plating, shell type, coupling polarization, color coding plate, panel sealing, nut plate, and protection cap. Various configurations are available for different applications.
Accessories
Includes backshells, protection caps, and color coding plates. Options for metallized and non-metallized versions are available.
Polarization and Color Coding
Polarization is mechanical with visual aid provided by a color system. Associated colors are used between coupling polarization and plates.
Panel Cut Out Dimensions
Figures 13 to 15 provide the general dimensions for panel cut outs, free mounting cut outs, and oriented panel cut outs. Key measurements include diameters and radii with tolerances, ensuring precise fitting for various applications.
Common Dimensions
These dimensions apply to all polarization versions, ensuring compatibility across different configurations.
Product Specifications
The document lists various SIM connectors and accessories, detailing their part numbers, descriptions, and weights. Products include plugs, receptacles, backshells, and protection caps, each designed for specific applications and environments.
SIM Splice Overview
The SIM Splice system allows for efficient connection between SIM modules, available in standard, cable clamp, and flanged versions. Modules are made from thermoplastic and silicone elastomer, designed to handle power, signal, and optical connections while ensuring sealing and polarization compatibility.
Technical Data
Mechanical properties include material specifications, retention forces, endurance, vibration, and shock resistance. Environmental specifications cover operating temperatures and sealing standards (IP66/IP68/IP69K). Electrical specifications include insulation resistance and current ratings for various contact sizes.
Part Numbering System
The document outlines the part numbering system for SIM Splice and modules, detailing options for protection plating, accessories, fixing methods, and polarization.
Modules and Contacts
Amphenol Air LB offers a range of overmolded modules designed for optimal sealing and voltage resistance. Modules accommodate various contact types and sizes, adhering to SAE-AS39029 and EN3155 standards. Polarization is achieved through specific design features within connector cavities.
Specifications:
The document outlines various modules and contacts, including crimped contacts for Alu cables and MIL39029 contacts delivered by default. It specifies male (Pin P) and female (Socket S) contacts, with polarization options N, A, B, C, D. Modules can be supplied with or without contacts, and specific contact types are recommended for certain modules.
Procedures:
Modules for crimped contacts are detailed, including those for angled PCB contacts, which are available with N polarization only. The document specifies that certain modules are not available with layout 1602.
Standards and Norms:
Contact plating options include tin-plated with or without lead (RoHS compliant) and gold-plated (RoHS compliant). The document also includes RJ45 Ethernet module specifications, compliant with network standards such as 10BASE-T, 100BASE-TX, and 10GBASE-T.
Recommendations:
For high-density contacts, green modules are recommended, while grey modules are suggested for crimped contacts with Alu cables. The document advises consulting for other part numbers.
Test Reports:
Test reports for RJ45 Class C and Class Ea are included, detailing headroom, frequency, and compliance with ISO11801 standards. The reports confirm compliance with various network standards and provide detailed test results, including NEXT, ACR-N, and RL values.
Key Data from Tables and Graphs:
The document includes detailed test data for insertion loss, NEXT, ACR-F, and ACR-N across various frequencies, confirming compliance with specified limits. Graphs illustrate performance metrics across frequency ranges, supporting the test results.
Technical Specifications:
The document provides detailed specifications for various modules and contacts used in high-speed Ethernet data transmission and power supply. It includes information on withstanding voltage (1500 V eff. 50 Hz), insulation resistance (>5000 MΩ), and maximum current ratings for different contact sizes (#26: 3 A, #22: 5.4 A, #16: 15 A). The operating temperature range is from -55°C to +175°C.
Module Configurations:
The document describes modules for high-speed Cat 5E Ethernet data transmission and power, allowing Ethernet links and power supply in a single EN4165 form factor insert. Configurations include 6 contacts size 16, 2 contacts size 22, and 8 contacts size 26. Three types of modules are available: crimped contacts, straight PCB contacts, and angled PCB contacts.
Compliance and Standards:
The modules comply with network standards such as 10BASE-T, 100BASE-TX, 100BASE-T4, 1000BASE-T, 10GBASE-T, ATM-25, ATM-51, ATM-155, 100VG-AnyLan, TR-4, TR-16 Active, and TR-16 Passive.
Performance Metrics:
The document includes performance metrics such as Return Loss (RL), Near-End Crosstalk (NEXT), Power Sum NEXT (PS NEXT), Attenuation to Crosstalk Ratio Far-end (ACR-F), and Power Sum ACR-F (PS ACR-F) across various frequencies (MHz) with specified limits (dB).
Module Types and Features:
The document details different module types, including male and female modules with straight and angled PCB contacts, crimped contacts, and grounding modules. It also covers shunt modules and their configurations.
Contact and Plating Options:
Various contact sizes and plating options are available, including tin-plated with lead, tin-plated without lead (RoHS), and gold-plated (RoHS). The document also provides information on peripheral sealing and polarization options.
Additional Components:
The document includes information on sealing plugs, dummy contacts, and PCB layout details for modules with straight and angled PCB contacts.
Overview: The document is a technical catalog from Amphenol Air LB, detailing the specifications and features of their EN4165/SIM connectors, specifically focusing on the optical version of the SIM series. These connectors are designed for modular interconnection systems using optical fibers and are available in both metallic and composite versions.
Specifications: The optical SIM connectors are modular, rectangular, multi-contact, and multifunctional, derived from the EN4165 standard. They are available in two shell types for 2 or 4 modules, with options for metallic or composite materials, and shielded or unshielded versions. The connectors feature standard receptacles, specific clicker nut plugs, and optical-compatible rear accessories.
Technical Data: The document provides detailed mechanical and environmental specifications, including material composition, plating options, endurance, vibration resistance, and operating temperature range (-55°C to +175°C). The connectors are designed to meet IP66/IP68/IP69K sealing standards and offer metallization continuity for effective shielding.
Optical Modules and Contacts: The optical SIM connectors are equipped with optical modules made from thermoplastic and overmolded silicon elastomer, featuring a polarization system. Optical connections are made using male and female optical modules, which can be manually inserted but require a specific tool for extraction. Various types of optical modules are available, including those for butt-joint contacts and MT ferrules.
Product Availability and Compatibility: The document includes tables summarizing the availability of plugs, sockets, and accessories based on material and shell type. It also outlines the compatibility of shells with different optical modules, emphasizing the need for consultation for specific configurations.
Conclusion: Amphenol Air LB offers a range of customizable design options for their SIM connectors, aiming to reduce the number of piece parts and simplify procurement. The optical version of the SIM series is currently in development, with further details available upon consultation.
Overview
This document is a technical datasheet from Amphenol Air LB, detailing the specifications and configurations of SIM Series II connectors. It includes information on optical composite and metallic connectors, available in 2 and 4 module configurations.
Specifications
- The connectors are available in both composite and metallic materials, with options for standard and shielded versions.
- Operating temperature range is from -60°C to +175°C.
- The connectors are designed for mounting under panels only, and compatibility with equipment must be verified.
Components and Configurations
- The document lists various components such as optical plugs, receptacle covers, clicker nuts, and silicone caps.
- Connectors are available in short and long shell types, with specific part numbers provided for each configuration.
- The document includes a part numbering system to identify different configurations based on material, shell type, polarization, and plating.
Mounting and Compatibility
- The document advises consulting Amphenol for use on plates and checking mounting compatibility with equipment.
- Panel cutout dimensions and tightening torque specifications are provided for proper installation.
Additional Information
- The document includes references to additional pages for part numbering and compatibility details.
- It emphasizes that the datasheet is proprietary to Amphenol Air LB and cannot be reproduced without authorization.
Overview of SIM Monomodule Optical ConnectorsThe SIM Monomodule optical connector is a modular and rectangular connector designed for optical fiber use. It features flanged receptacles and standard push-pull locking plugs, with specific rear accessories for optical fiber compatibility. The connectors are available in composite versions, either unplated or nickel-plated for electrical continuity and shielding effectiveness.
Specifications and Features- Mechanical coupling polarization from A to G, identified by color coding.
- Modular design simplifies termination, assembly, installation, maintenance, and repair.
- Qualified to EN4165 standards and designed according to ARINC 809 recommendations.
Optical ModulesThe SIM Monomodule range is compatible with optical SIM modules made from thermoplastic and overmolded silicon elastomer. These modules include a polarization system and ensure optical connection through male and female modules inserted from the rear of the shells. Extraction requires a specific tool.
Optical Contacts- Various types of optical SIM modules are available for butt-joint contacts or MT ferrules.
- Sealing is achieved through overmolded rear grommets or silicone boots, depending on the optical cable type.
Technical Data- High-speed data transmission without EMI/RFI disturbances.
- Hermaphrodite contacts can be mounted in both male and female modules.
- Modules are designed for 6 optical contacts, with insertion/extraction using a standard tool.
Standards and Compliance- Luxcis® and Amphelux® modules conform to Arinc 801 and EN4639 standards.
- Elio®, Lumiere®, and Elix® modules conform to EN 4531-101 standard.
- MPO/MTP modules conform to IEC61754-7.
- SIMTac 03 and 08 modules conform to EN4734, EN4733, and ARINC 846 standards.
Performance Characteristics- Insertion Loss (IL) and Return Loss (RL) values vary based on module type.
- Operational temperature range from -65°C to +125°C.
- Endurance of 500 full mating/unmating cycles.
- Resistance to random vibrations and shocks.
- Sealing with air leakage ≤ 4cm³/h under 0.4 bar pressure.
Document Overview: This document is a technical datasheet for the SIM II series connectors by Amphenol AIR-LB, detailing specifications, assembly, and usage instructions. It includes procedures for mounting, insertion, and extraction of various modules and components.
Specifications:- Tool Reference: EN3545-008B02
- Compatible Dimensions: EN3545-006
- Fixing Torque: 1.25 to 1.50 Nm
Key Polarizing Mounting Instructions:- Orient and insert the key on the connector interface to achieve desired polarization.
- Press until a 'click' is heard, indicating locking.
- Connector is ready for use. Note: Use tool 006101 004 00 for key replacement.
Nut Polarizing Mounting Instructions:- Place the seal in the groove near the hexagonal nut.
- Insert the polarizing nut from the rear, ensuring correct tab position for desired polarization.
- Use tool 006101 005 00 to screw the nut, applying a torque of 1 to 1.3 Nm.
Module Insertion Instructions:- Modules are locked in place using a mechanical system.
- For MPO modules, ensure correct orientation and push until locking click is heard.
- For RJ45 modules, ensure proper orientation and insert into SIM receptacle.
Module Extraction Instructions:- Use tool 006101 000 00 for module extraction, except for RJ45 and EN4830 optic modules which require tool 006101 008 00.
- Push tool gently until locking clips are released, then remove module.
Backshell Assembly Instructions:- Insert the bottom part of the cover into the receptacle.
- Use tool 006101 001 00 to orient and push the cover.
- Screw the cover with tool 006101 002 00, applying a torque of 0.5 to 0.7 Nm.
Chimneys Assembly Instructions:- Pass chimneys over cable bundles before inserting cabled contacts.
- Insert modules into the shell and assemble backshells.
- Secure braid with a metallic band using a crimping tool.
Panel Mounting Instructions for Receptacle:- Position receptacle into panel cut-out.
- Secure with screws and use tool 006101 001 00 to mate shells.
- Ensure mating polarization with key and nut polarizing.
Overview: This document provides detailed instructions for the assembly, disassembly, and installation of the 1900SIM and monomodule SIM connectors, as well as the EN4165/SIM connectors. It includes procedures for polarizing, locking, unlocking, and mounting connectors, as well as handling cable clamps and rear covers.
Polarizing System: The connectors use a polarizing system with 36 keying positions to ensure proper mating. Polarizers are assembled from the rear of the shells and identified by a position reference on the hexagonal head.
Assembly Instructions: Connectors are mounted using clip-on polarizers, washers, and nuts. The assembly involves pushing the polarizer into the shell and securing it with a specified torque.
Disassembly Instructions: Polarizers are removed by pushing an extracting tool from the mating side. When mounted on a panel, a split tool is used to release the nut and washer.
Locking and Unlocking: A key is used for locking and unlocking connectors, with a specified torque for the screw located on the rear face of the socket polarizer.
Mounting/Extraction for Cable Clamps and Rear Cover: Instructions are provided for mounting and extracting cable clamps and rear covers, emphasizing the need to route cables before assembling the cover.
Module Insertion and Extraction: Modules are inserted into connectors using a mechanical locking system. Specific tools are recommended for sealed modules. Extraction involves using a blue tool, except for RJ45 and optic modules, which require a green tool.
Backshell Assembly: Instructions for assembling half-chimneys around cable harnesses are provided, including positioning and securing with cable ties and half-clips to ensure electrical continuity and shielding.
Panel Mounting Instructions: Procedures for mounting connectors on panels with screws or nut plates are detailed, including torque specifications and accessory installation.
Assembly Instructions for 3 Pin Clip on Receptacle Panel- Positioning: Align the receptacle with the panel cut-out pattern as specified on page 72.
- Securing: Use screws to secure the receptacle, ensuring a tightening torque of 0.5 N.m.
- Module Insertion: Insert the module into the receptacle and mount rear accessories. Ensure mating with the same color coding plug.
Rail Mounting Instructions- Bracket Positioning: Place the fixing bracket on the rail and press down to secure.
- Receptacle Placement: Slide the receptacle flange into the central slot until it clicks.
- Mating: The receptacle is ready to mate with the plug.
Plug/Receptacle Mating Instructions- Insertion: Push the plug into the receptacle until it locks. No tools are required for the SIM Monomodule connector.
Wiring Instructions for Electrical Contacts- Crimping: Use a crimping tool compliant with MIL C 22520 standard. Ensure the cable is visible through the peep hole for correct crimping.
- Contact Insertion: Insert the contact using the appropriate tool, ensuring it is properly locked in the cavity.
- Contact Extraction: Use the tool to unlock and extract the contact from the cavity.
Insertion/Extraction Instructions for ELIO® Optical Termini- Insertion: Use the optic insertion tool P/N 006101 009 00 to insert Elio® contacts.
- Extraction: Use the optic extraction tool P/N 006101 009 00 to remove Elio® contacts.
General Part Number Table- Provides a list of part numbers, descriptions, and corresponding standards for various components.
Overview: This document is a non-contractual catalog from Amphenol Air LB, part of Amphenol Military & Aerospace Operations. It provides specifications for various composite and metallic connectors and modules, including standard and flanged receptacles, clicker nut plugs, and sleeves for optical cables. The document notes that information is subject to change without notice.
Key Sections:
- Specifications: The catalog lists various connector types such as SIMOPC2S42, SIMOPC2S44, SIMOPC2S80, and others, detailing their module sizes and material compositions (composite or metallic).
- Procedures: Some entries are marked with an asterisk, indicating that they require completion with additional standards and documentation.
- Standards and Recommendations: The document emphasizes the need to consult Amphenol Air LB for the latest information and standards compliance.
- Contact Information: Provides contact details for customer service and technical support, including phone numbers and email addresses.
Critical Information: The document highlights that it is non-contractual and subject to modifications. Users are advised to contact Amphenol Air LB for the most current information.