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Railway Industry

Railway Industry
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Railway Industry

Product catalog summary
Overview: This document is a technical catalogue for railway industry connectors and modules, focusing on quick junction modules, SIM connectors, and relay sockets. It provides detailed specifications, technical data, and assembly instructions for components used in electrical connections within the railway sector.
1777 Quick Junction Modules: These modules offer high-density wiring and easy installation, compliant with UTE NF C93-462 standards. They are resistant to fluids and vibrations and can be mounted without special tools.
Technical Specifications: Made from black thermoplastic and fluorinated elastomer, these modules withstand temperatures from -55°C to +175°C, have a sealing rating of IP66/68/69K, and endure 30 cycles of locking and unlocking.
Part Numbering System: A detailed system is provided for identifying module types, contact sizes, and shunt arrangements, ensuring easy identification and ordering.
Pin Contacts and Seal Plugs: Specifications for crimp male contacts and seal plugs are detailed, available in various sizes and colors.
Tools: A range of plastic tools and test plugs are specified for non-destructive testing and assembly, ensuring proper installation and maintenance.
Specifications: Components are made of nylon and gold-plated brass, with sizes in metric and imperial units.
Procedures: Detailed instructions for insertion and extraction of modules on metallic and composite rails are provided.
Standards and Norms: Compliance with standards like NF L53-105, NAS 1749, and EN 3155-016 is mentioned, along with anodization and plating details.
Recommendations: Specific tools for contact insertion and extraction are advised, with emphasis on proper locking and connection.
Key Data from Tables and Charts: Includes dimensions, weights, part numbers, torque specifications, and module linking details.
Critical Information: Modules are designed for quick junctions, with an operating temperature range from -55°C to +175°C and a dielectric withstanding voltage of 1,500 V RMS for size 20 contacts.
Contact Extraction and Insertion Procedures: Step-by-step instructions for contact extraction and insertion are provided, emphasizing the use of specific tools.
Product Specifications: The 1900SIM connector is modular, sealed, and compliant with REACH and RoHS regulations, with fire, smoke, and toxicity standards.
Technical Data: Includes material details, operating temperature, insulation resistance, sealing, fluid resistance, and mechanical endurance.
Modules and Tools: Protective caps and various module configurations are specified, along with tools for insertion and extraction.
Connector Features: Connectors are available in male and female versions, with polarizers allowing up to 36 configurations.
Accessories: Includes tools for module extraction and insertion, cable clamps, and polarizers.
Part Numbering System: A detailed system for identifying specific connector configurations is provided.
SIM Connectors: Modular, multicontact, multifunctional rectangular connectors in a shielded composite version, qualified according to EN 4165 specification.
Specifications: Includes shell types, mating type, keying combinations, and attenuation details.
Modules: Made of thermoplastic and overmolded silicone elastomer, with pin and socket modules.
Contacts: Compliant with MIL-C-39029/57-58, with variants for wire wrap, PCB, coaxial, fiber optic, etc.
Mechanical Characteristics: Includes shell material, module retention, contact retention, durability, vibrations, and shocks.
Climate and Sealing: Operating temperature, salt spray, sealing, and interfacial sealing details are provided.
Electrical Characteristics: Insulation resistance, withstanding voltage, and current rating details are included.
Mating: Dimensions, coupling torque, and locking details are provided.
SIM Splice Presentation: Describes modular components for reliable and sealed connections, with mounting options and wiring processes.
Assembly and Installation: Instructions for mounting connectors and accessories, with torque recommendations.
Part Number System: Detailed part number system for SIM Splice connectors is included.
Applications: Compatible with EN4165 modules, accommodating various contact types.
Relay Sockets Overview: Detailed specifications and descriptions of relay sockets, with part numbers and descriptions.
Specifications and Features: Available with or without marking, with detailed diagrams and measurements.
Technical Data: Designed for harsh environments, with corrosion resistance and compliance with international standards.
Cable Accessories: Includes cable clamps for industrial applications, meeting flammability and smoke standards.
Part Number Table: Comprehensive table listing relay sockets and descriptions.
Conclusion: This document serves as a technical guide for selecting and understanding the specifications of connectors and accessories provided by Amphenol Air LB.
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Catalog excerpts

Railway Industry-1

RAILWAY INDUSTRIAL FERROVIAIRE INDUSTRIE Railway Ferroviaire Industry Industrie Your Satisfaction. Everyday. Everywhere.

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Railway Industry-2

SOMMAIRE TABLE OF CONTENTS MODULES À JONCTION RAPIDE 1777 Présentation Caractéristiques techniques Système de référence Identification des modules Contacts mâles Obturateurs d’étanchéité Outils Rail métallique Rail composite Adaptateurs rail DIN/NF Repères modules Modules étanches Modules porte composants Prolongateurs étanches Procédure de câblage Référentiel 1777 QUICK JUNCTION MODULES Présentation Caractérisitiques techniques Système de référence Modules, contacts et outils Référentiel Présentation 28 Caractéristiques techniques 29 Système de référence 30 Arrangements 31 Accouplement - détrompage...

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Railway Industry-3

SOMMAIRE TABLE OF CONTENTS MODULES ET CONTACTS POUR CONNECTEURS SIM ET 3559 MODULES AND CONTACTS FOR SIM AND 3559 CONNECTORS Présentation Caractéristiques techniques Fiche Embase standard Embase à collerette Accessoires Plans de perçage Référentiel Caractéristiques techniques Système de référence Arrangements pour connecteurs SIM, 3559 et SIM splice Contacts à sertir Outils pour contacts Référentiel OUTILS CONNECTEURS SIM ET 3559 Outils connecteurs SIM Référentiel SOCLES POUR RELAIS À LANGUETTES SOCLES POUR RELAIS Presentation Technical data Plug Standard receptacle Flanged receptacle Accessories...

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Railway Industry-4

AMPHENOL AIR LB - 2 rue Clément Ader, Zac de Wé - 08110 CARIGNAN - FRANCE Tel. : +33 (0)3 24 22 78 49 - Fax : +33 (0)3 24 22 78 75 - www.amphenol-airlb.fr

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Railway Industry-5

1777 QUICK JUNCTION MODULES / MODULES À JONCTION RAPIDE 1777 RAILWAY INDUSTRIAL FERROVIAIRE INDUSTRIE 1777 quick junction modules Modules à jonction rapide 1777

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Railway Industry-6

1777 QUICK JUNCTION MODULES / MODULES À JONCTION RAPIDE 1777 PRÉSENTATION PRESENTATION Les modules type 1777 sont actuellement les plus perfectionnés dans le domaine des systèmes de raccordements électriques à jonctions rapides étanches. En barrettes, ils offrent des connexions modulaires à très haute densité de câblage, des performances très élevées et une mise en oeuvre rapide et aisée. Ils se montent par insertion et se démontent par extraction sans outil spécial, en partie ou sur toute la longueur d’un rail métallique dissymétrique muni d’un ressort ou d’un rail composite qui assure le verrouillage...

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Railway Industry-7

CARACTERISTIQUES TECHNIQUES TECHNICAL DATA Module Matiere : Joint Matiere : Contact Matiere : Protection : Rail composite et : Retention contacts : Thermoplastique noir, NFF 16-101 / 16-102 Ex 2, EN45545-2 (HL3 R22 R23), NFPA130 Elastomere fluore, NFF 16-101 / 16-102 Ex 4, EN45545-2 (HL3 R22 R23) Alliage cuivreux Nickel Thermoplastique noir, NFF 16-101 / 16-102 Ex 2, EN45545-2 (HL3 R22 R23), NFPA130 30 cycles complets de verrouillage et dever-rouillage du module sur le rail NF EN 61-373, montage sur boggie essai fonctionnel niveau augmente 30 g 1/2 sinus, 18 ms (3 chocs dans 6 directions) taille...

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Railway Industry-8

■ IDENTIFICATION DES MODULES MODULES IDENTIFICATION 1777 QUICK JUNCTION MODULES / MODULES A JONCTION RAPIDE 1777 ** -Annee / Year Joint d'etancheite : BLEU Sealing grommet: BLUE CONTACTS MALES PIN CONTACTS Les contacts males @ sont du type a sertir, en alliage de cuivre nickele, derives des normes NF L53-105, EN 3155-016. The crimp male contacts are made of copper-nickel alloy and are derived from NF L53-105, EN 3155-016 standards. Outil plastique / Taille Size Reference Part number inch inch inch 0 sur gaine mm dia on sheath inch Outil Positionneur Insertion Tool Locator Extraction Norme Standard...

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Railway Industry-9

They ensure sealing of the junction cavities which are not used (Supplied in bags of 100 or 500). 20 Rouge / Red OUTILS TOOLS * OUTILS PLASTIQUES V PLASTIC TOOLS 1777 QUICK JUNCTION MODULES / MODULES A JONCTION RAPIDE 1777 Size Insertion couleur Insertion colour Extraction blanc Extraction white 12 Rouge Red Bleu Blue Jaune Yellow Gris Grey Blanc White W PRISE DE TEST Nylon et laiton dore. Outil obligatoire pour garantir le test sans destruction.W TEST PLUG Nylon and gold plated brass Mandatory tool to guarantee non-destructive test. AMPHENOL AIR LB - 2 rue Clement Ader, Zac de We - 08110 CARIGNAN...

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Railway Industry-10

1777 QUICK JUNCTION MODULES / MODULES À JONCTION RAPIDE 1777 RAIL MÉTALLIQUE METALLIC RAIL ❶ INSERTION : Engager le bossage a du module face à l’empreinte a1 du rail. Exercer une pression sur le module jusqu’au déclic de verrouillage provoqué par le ressort c du support. ❶ INSERTION : Insert the protruding part a of the module, facing the rail recess a1 . Exert sufficient pressure on the module to click the locking spring c mechanism. ❷ EXTRACTION : Côté repère module, positionner une lame de tournevis (5 mm maxi) entre la partie saillante du support et le module, puis exercer une légère pression...

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Railway Industry-11

❶ INSERTION : Engager les bossages a et b du module face aux empreintes a1 et b1 du rail. Face au guide c exercer une pression sur le module jusqu’au déclic de verrouillage. ❶ INSERTION : Insert the protruding parts a and b of the module, facing the rail recess a1 and b1 . Face the guide c and exert pressure on the module until the lock is triggered. ❷ EXTRACTION : Côté repère module, positionner une lame de tournevis (5 mm maxi) entre la languette du rail f et le module, puis exercer une pression jusqu’au désencliquetage du module. ❷ EXTRACTION : On the module identification side, place a screwdriver...

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Railway Industry-12

Pour montage module unitaire For unit module mounting Pour montage avec rail composite parallèle au rail DIN/NF For mounting with composite rail parallel to DIN/NF rail Pour montage avec rail composite perpendiculaire au rail DIN/NF For mounting with composite rail perpendicular with DIN/NF rail Matière Material Thermoplastique noir / Black thermoplastic Pour les références des rails DIN/NF, voir notre catalogue “Bornes de Jonction Ferroviaires”. 1777 QUICK JUNCTION MODULES / MODULES À JONCTION RAPIDE 1777 ADAPTATEURS RAIL DIN/NF DIN/NF RAIL ADAPTATORS For DIN/NF rails P/N, please see our catalogue...

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All Amphenol catalogs and technical brochures

  1. Connecteurs ASR

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  2. SIM connectors

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  3. 1900 connectors

    52  Pages

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