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MIL-DTL-38999 Series III, TV

MIL-DTL-38999 Series III, TV
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MIL-DTL-38999 Series III, TV

Product catalog summary
Overview: This document provides comprehensive technical specifications for MIL-DTL-38999 Series I LJT, II JT, and III TV connectors, focusing on PCB contacts. It includes details on insert arrangements, contact hole locations, dimensions, and customization options.
Insert Arrangements: Multiple insert arrangements are detailed, each with a unique designation number. These arrangements specify connector type, number of contacts, contact size, and service rating, crucial for selecting the appropriate configuration.
Contact Hole Locations: Precise X and Y axis coordinates for contact holes are provided for different series and insert arrangements, ensuring accurate placement and compatibility in PCB applications.
Connector Types: The document covers JT (Series II), LJT (Series I), and Tri-Start (Series III) connectors, each associated with specific insert arrangements and contact configurations.
Dimensions and Rotations: Dimensions are for reference only, with alternate rotations available. Readers are directed to specific pages for more information on Series III, II, and I.
Availability and Customization: While common insert patterns are showcased, consulting Amphenol Aerospace is advised for other arrangements.
Contact Ratings: Test current, maximum millivolt drop, and crimp data for various contact sizes are outlined, highlighting electrical performance and safety factors.
Thermocouple Contacts and Sealing Plugs: Information on thermocouple contacts and sealing plugs is included, ensuring compatibility with specific applications and environmental conditions.
Finish Data: Various finishes for aluminum shell components are discussed, emphasizing corrosion resistance and compliance with military standards.
Durmalon and Black Zinc Nickel Platings: These RoHS-compliant platings offer corrosion resistance and high conductivity, suitable for harsh environments.
Applications: Black Zinc Nickel is popular in aerospace and military sectors as a non-hazardous alternative to Cadmium.
Testing: Extensive testing on alternative platings, including Black Zinc Nickel, has been conducted by Amphenol Aerospace.
Specifications: Key specifications include coupling torque, shell conductivity, durability cycles, salt spray resistance, and temperature rating.
Performance: MIL-DTL-38999 Series III connectors offer superior EMI shielding, contact protection, and vibration resistance.
Options: Amphenol Tri-Start connectors can be configured with various technologies, including High Density and Fiber Optics.
Test Data: EMI/EMP shielding capability exceeds MIL-DTL-38999 Series III requirements.
Weight Comparisons: Connectors offer significant weight savings compared to standard aluminum products.
Dualok Features: A new locking mechanism ensures secure coupling in severe vibration environments.
High Vibration Dualok Connector: Designed for high vibration levels, offering weight savings and superior EMI shielding.
Technical Specifications: Supports various AWG sizes, constructed from durable materials, and operates in a wide temperature range.
High Density Interconnects: Offers 30% more contact density than standard connectors.
Ordering Information: Detailed guide on ordering connectors, including shell styles and contact types.
Connector Types and Classes: Lists multiple connector types available in different materials, with hermetic options in stainless steel.
Shell Size and Insert Arrangement: Detailed on pages 2-5, with specific sizes noted for double start threads.
Contact Types: Various contact types are available, with specific instructions for denoting less contact requirements.
Keying Positions: Explains alternate keying positions for proper mating.
PCB Length and Contact Stickout: Specifies lengths for commercial and HD38999 connectors.
Dimensional Specifications: Includes tables with detailed dimensional specifications for various shell sizes.
Material and Finish Options: Connectors available in different finishes, with options for grounded or ungrounded configurations.
Standards and Recommendations: Connectors comply with MIL-DTL-38999 Series III specifications, offering EMI/RFI shielding.
Key Features: High vibration performance and intermateability with existing connectors.
Data Summary: Includes tables listing dimensions and part numbers for various configurations.
Recommendations: Consult Amphenol Aerospace for non-glass-sealed versions and use the online configurator for custom configurations.
Contact Information: For more information, contact Amphenol Aerospace at 800-678-0141 or visit their website.
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Catalog excerpts

MIL-DTL-38999 Series III, TV-1

MIL-DTL-38999, Series I LJT, II JT, III TV, HD Insert Availability and Identification Chart 38999 III II I SJT Series Military Crimp Class Class TV* H Y Contact Size Completely tooled. Majority of tooling is completed (contact Amphenol Aerospace for availability). u Not tooled for 02-R. P Available with Pin contacts only S Available with Socket contacts only P/S Available with Pin contacts or Socket contacts H Ground plane proprietary option available. Arrg. 9-5 is exclusively ground plane type. n Not Mil-Qualified. G 21-75 is Mil-Qualified with twinax contacts only. Note: MS connector 21-75 is supplied with size 8 twinax. Commercial connector 21-75 is supplied with size 8 coax. Service Rating HD designates High Density 38999 Series III insert patterns which use size 23 contacts only. Not rated over 175°C. Hermetic inserts - solder termination standard. (Contact Amphenol Aerospace for optional PCB or eyelet termination). Two size 16 contacts dedicated to fiber optics. See the Fiber Optic section for more information. For use in MIL-STD-1760 applications (see pages 75 and 76). For RG 180/U and RG 195/U cables only. Size 8 Coax and Twinax are interchangeable. Not Tooled for RP or 02RE Pin inserts only, not tooled for RP or 02RE (Consult Amphenol Aerospace for avail.) MS Connector 21-79 has provision for two size 8 coax contacts. Coax contacts are not supplied unless specified by customer. Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aer

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MIL-DTL-38999 Series III, TV-2

Amphenol Aerospace Series Series Series Military 38999 Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com

 Open the catalog to page 2
MIL-DTL-38999 Series III, TV-3

MIL-DTL-38999, Series I LJT, II JT, III TV, HD Insert Availability and Identification Chart 38999 Completely tooled. Majority of tooling is completed (contact Amphenol Aerospace for availability). u Not tooled for 02-R. P Available with Pin contacts only S Available with Socket contacts only P/S Available with Pin contacts or Socket contacts H Ground plane proprietary option available. Arrg. 9-5, 26-62 is exclusively ground plane type. n Not Mil-Qualified. G 21-75 is Mil-Qualified with twinax contacts only. * Hermetic inserts - solder termination standard. (Contact Amphenol Aerospace for optional...

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MIL-DTL-38999 Series III, TV-4

TV SERIES IIISELECT SHELL SIZE - SPECIAL INSERT ARRANGEMENTLJT SERIES ISELECT SHELL SIZE - SPECIAL INSERT ARRANGEMENT (Not Mil-Spec Qualified) Contact Size Shell Size-Insert Arrg. SELECT NON-STANDARD SHELL SIZE - Special Insert Arrangement Contact Size Shell Size-Insert Arrg. (Insert arrangements requiring non-standard shells) X Completely tooled. + Majority of tooling is completed (contact Amphenol Aerospace for availability). ♦ Not tooled for 02-R. P Pin inserts only (contact Amphenol Aerospace for socket availability). * Ground plane proprietary option available. Arrangement...

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MIL-DTL-38999 Series III, TV-5

MIL-DTL-38999, Series I LJT, II JT, III TV, HDInsert Arrangements Front face of pin inserts illustrated Shell Size & Insert Arrg. for: Series II JT Series I LJT Series III TV Service Rating Number of Cont Contact Size Shell Size & Insert Arrg. for: Series II JT Series I LJT Series III TV Service Rating Number of Cont Contact Size Shell Size & Insert Arrg. for: Series II JT Series I LJT Series III TV Service Rating Number of Contacts 8 Contact Size Shell Size & Insert Arrg. for: Series II JT Series I LJT Series III TV Service Rating Number of Contacts 14 Contact Size Shell Size & Insert Arrg....

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MIL-DTL-38999 Series III, TV-6

Amphenol Aerospace Front face of pin inserts illustrated 38999 Shell Size & Insert Arrg. for: Series II JT Series I LJT Series III TV Service Rating Number of Conti Contact Size Shell Size & Insert Arrg. for: Series II JT Series I LJT Series III TV Service Rating Number of Contacts Contact Size Shell Size & Insert Arrg. for: Series II JT Series I LJT Series III TV Service Rating Number of Contacts 29 Contact Size Shell Size & Insert Arrg. for: Series II JT Series I LJT 19-67 Series III TV Service Rating M HD: High Density HD38999 (use size 23 contacts only) Contact Amphenol Aerospace for...

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MIL-DTL-38999 Series III, TV-7

Front face of pin inserts illustrated Shell Size & Insert Arrg. for: Series II JT 20-1 Series III TV Service Rating M Shell Size & Insert Arrg. for: Series II JT Series I LJT 21-27 Series III TV Service Rating I Shell Size & Insert Arrg. for: Series II JT Series I LJT Series III TV ^^^^21-48 Service Rating M Contact Size 8 power @) ((§)) © © e • ° t, a HD: High Density HD38999 (use size 23 contacts only) Note: MS connector 21-75 is supplied with four size 8 twinax contacts. Commercial connector 21-75 is supplied with four size 8 coax contacts. MS connector...

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MIL-DTL-38999 Series III, TV-8

Amphenol Aerospace Front face of pin inserts illustrated 38999 Shell Size & Insert Arrg. for: Series II JT | Series I LJT Series III TV Service Rating Number of Contacts Contact Size Shell Size & Insert Arrg. for: Series II JT Series I LJT Series III TV Service Rating Number of Contacts Contact Size Shell Size & Insert Arrg. for: Series II JT Series I LJT 23-97 Series III TV Service Rating II HD: High Density HD38999 (use size 23 contacts only) Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com

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MIL-DTL-38999 Series III, TV-9

38999 Series III, II, I MIL-DTL-38999, Series I LJT, II JT, III TVInsert Arrangements Front face of pin inserts illustrated Shell Size & Insert Arrg. for: Series II JT Series I LJT Series III TV Service Rating Number of Contacts Contact Size Shell Size & Insert Arrg. for: Series II JT Series I LJT Series III TV Service Rating Number of Contacts Contact Size (With Matched Impedance) Shell Size & Insert Arrg. for: Series II JT Series I LJT Series III TV Service Rating Number of Cont Contact Size CONTACT LEGEND 10 Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com...

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MIL-DTL-38999 Series III, TV-10

Front face of pin inserts illustrated Amphenol Aerospace Shell Size & Insert Arrg. for: Series II JT Series I LJT Series III TV Service Rating Number of Contacts Contact Size Shell Size & Insert Arrg. for: Series II JT Series I LJT Series III TV Service Rating Number of Contacts Contact Size Shell Size & Insert Arrg. for: Series II JT Series I LJT Series III TV Service Rating Number of Contacts Contact Size CONTACT LEGEND t Coax contacts for RG180/U or RG195/U cable. HD: High Density HD38999 (use size 23 contacts only) Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com...

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