High Power Connector
24Pages

High POWER CONNECTORS For High Current and High Temperature Environments

High Power Series Introduction 3 Class Descriptions, Performance Specifications 5 Socket Contact Options 6 Thread Chart and Termination Diameters 7 Male Threaded Termination 8 Female Thread Termination 9 Insert Availability and Identification 11 Insert Alternate Positioning 14 Wall Mounting Receptacle 17

High Power Series Introduction Amphenol has increased its standard power connector offering with advanced contact technology and new contact termination methods resulting in unrivaled catalog customization. Utilizing two proven connector interfaces (Matrix 5015 and GT-5015) and a host of tooled insert arrangements, Amphenol has a connector for every high power application. DESIGN CHARACTERISTICS • 40-50% increased current carrying capability over standard 5015 connector • Threaded or bayonet coupling available • Catalog customization reduces design-in time • Standard interfaces allow users...

Connector Type 5. SHELL SIZE & INSERT ARRANGEMENT SEE PAGES 11-12 First number represents Shell Size, second number is the Insert Arrangement. 7. ALTERNATE POSITIONS "W", "X", "Y", "Z" designate that insert is rotated in its shell from normal position. No letter required for normal (no rotation) position. See page 13 for description of alternate positions. For more information on Busbar versions, contact factory Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com

SHOCK Wired, mated connectors are subjected to one shock in each of three mutually perpendicular axes with pulse of an approximate half sine wave of 50g magnitude for a duration of 11 milliseconds. All contacts wired in series circuit with 100 ±10 Milliamperes of current flow. OPERATING TEMPERATURE RANGE Classes RF, RL, and RK have temperature range of -55°C (-75°F) to 200°C (392°F) Classes RW, DT, & DZ have temperature range of -55°C (-75°F) to 175°C (347°F) ENVIRONMENTAL SEAL Wired, mated connectors with environmental accessories attached as required, will meet the altitude immersion...

Standard Contacts RADSOK Contacts Standard Contacts Temper-GRIP Contacts Socket Contact OptionsRADSOK® LOW CONTACT ENGAGEMENT/SEPARATION FORCES The hyperbolic lamella socket contact construction distributes normal forces over a high percentage of mating pin surface. This creates a smooth, even engagement effort. This force distribution also contributes to excellent performance in vibration applications with resistance to typical fretting corrosion. LOW CONTACT RESISTANCE The large interface area between the socket lamella and pin surface results in very low contact resistance, enabling the...

ALL DIMENSIONS SHOWN ARE FOR POTTED CONNECTOR VERSIONS AND ARE MEASURED FROM THE BACK OF THE CONNECTOR SHELL. IF NEEDED, FOR CONNECTORS WITH NON-POTTED CONTACTS, CONTACT FACTORY FOR ANY APPLICABLE STICKOUT Amphenol Aerospace FEMALE THREAD TERMINATION MALE THREAD TERMINATION PC TAIL 0D POWER CONTACT FACTORY FOR BUS BAR TERMINATION OPTIONS THREAD CHART AND TERMINATION DIAMETERS All dimensions are nominal, contact Amphenol for exact tolerances. For PKB05 dimensions, contact factory Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com

Male Threaded Termination ALL DIMENSIONS SHOWN ARE FOR POTTED CONNECTOR VERSIONS AND ARE MEASURED FROM THE BACK OF THE CONNECTOR SHELL. IF NEEDED, FOR CONNECTORS WITH NON-POTTED CONTACTS, CONTACT FACTORY FOR ANY APPLICABLE STICKOUT FEMALE THREAD TERMINATION SEE THREAD TABLE MALE THREAD TERMINATION L For more options or custom requirements, contact factory CONTACT FACTORY FOR BUS BAR TERMINATION OPTIONS MALE THREADED TERMINATION * PKT Shell Size *Dimensions are measured from back of shell MALE THREADED TERMINATION* Shell Size *Dimensions are measured from back of shell All dimensions are...

Amphenol Aerospace POWER For more options or custom requirements, contact factory ‘Dimensions are measured from back of shell All dimensions are nominal, contact Amphenol for exact tolerances. For PKB05 dimensions, contact factory Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com

Solder Cup and PCB Termination For more options or custom requirements, contact factory ‘Dimensions are measured from back of shell ‘Dimensions are measured from back of shell All dimensions are nominal, contact Amphenol for exact tolerances. For PKB05 dimensions, contact factory Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com

Amphenol Aerospace POWER Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com 11

Front Face of Pin Insert or Rear Face of Socket Insert Illustrated Service Rating A Service Rating D D E A A A Insert Arrangement Service Rating Number of Contacts Contact Size Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com

Insert Arrangements AmphenolAerospace Front Face of Pin Insert or Rear Face of Socket Insert Illustrated C A ro:o J l Insert Arrangement Service Rating Number of Contacts Contact Size Insert Arrangement POWER Service Rating Number of Contacts Contact Size Service Rating Number of Contacts Contact Size CONTACT LEGEND Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com 13

To avoid cross-plugging problems in applications requiring the use of more than one connector of the same size and arrangement, alternate rotations are available as indicated in the accompanying charts. As shown in the diagram below, the front face of the pin insert is rotated within the shell in a clockwise direction from the normal shell key. The socket insert would be rotated counter-clockwise the same number of degrees in respect to the normal shell key. The charts give the W, X, Y, Z positions for the alternate rotations available for the insert arrangements of the rear...