HIGH DENSITY INTERCONNECTS HD38999 A CONNECTOR THAT STARTS AT 9 GOES TO 187 CONTACTS The HD38999 family of connectors has 30% more contact density than the highest density Mil Spec 38999 connectors of its size. This series of connectors was designed to utilize mil-specified 38999 components with the exception of the contacts and inserts arrangement. Utilizing existing mil-qualified 39029 size 23 contacts and 38999 insert materials, these connectors are essentially a drop-in replacement for the standard 38999 connector. 1 This connector design benefits users in a couple of different ways. For those users who need to increase the amount of contacts in their application, the HD38999 series allows them to do so without increasing the size of their connector. For users who are looking to decrease the overall size of their system, they can do so by using smaller shell sizes without decreasing the number of contacts. 41 49 58 Amphenol has qualified this series of connectors to the requirements of MIL-DTL-38999. Amphenol also manufacturers this high density series in Filter, Hermetic and customized versions to fit our customer’s needs. Please contact us if additional information is required. 1 Joe Ryder • Phone: (607)563-5001• Email: [email protected] www.amphenol-aerospace.com

High Density Shell Sizes (Front of Pin Insert Shown) (all contacts are size 23) Increased number of contacts in HD38999 insert pattern compared to Standard 38999*contact density of same shell size.

Connector Type Shell Style Service Class Shell Size - Insert Arrangement Contact Type Alternate Positions (P25) 1. CONNECTOR TYPE 2. SHELL STYLE TV Shell Sizes are MIL-DTL-38999, Series III, with the newer High Density insert arrangements shown on page 1. 4. SELECT A SHELL SIZE - INSERT ARRANGEMENT

2. 3. 5. 6. Connector Type Shell Style Service Class Shell Size - Insert Arrangement Contact Type Alternate Positions (P25) RECEPTACLE (front face shown) Shell size PLUG (front face shown) A plug with a given rotation letter will mate with a receptacle with the same rotation letter. The angles for a given connector are the same whether it contains pins or sockets. Inserts are not rotated in conjunction with the master key/keyway. Joe Ryder • Phone: (607)563-5001^ Email: [email protected] www.amphenol-aerospace.comwww.amphenolmao.com

Amphenol Aerospace CONTACTS & TOOLS TOOLS: Crimp Tool: Positioner: Insertion Tool: Removal Tool: CONTACT PART NUMBERS: Size 23 Sockets 10-597330-735 (M39029/17-172) Size 23 Pins 10-597331-735 (M39029/18-177) Sealing Plugs 10-405996-222 (MS27488-22-2) CRIMP BARREL DIA.: CRIMP BARREL (Inches) .034-.036 DEPTH: Insertion/Removal Tool: M81969/16-04 (Plastic) Note: Wire insulation diameter greater than 0.045 is too large for the extraction tool to work properly. Connector damage is possible. TECHNICAL DATA HD38999 series was designed to meet and/or exceed the specifications of MIL-DTL-38999. The...

ENVIRONMENTAL: Operating Temperature: -65°C to +175°C Salt Spray: Metallized: Electroless Nickel: 48 hours Anodic Coating, O. D. Cadmium, Durmalon, Zinc Nickel: 500 hours Salt Spray Composite: Electroless Nickel: 1000 hours O. D. Cadmium, Durmalon, Zinc Nickel: 500 hours See how to build a part number on pages 2 t Red band indicates fully mated ft Blue band indicates rear release contact retention system. Inches Joe Ryder • Phone: (607)563-5001^ Email: [email protected] www.amphenol-aerospace.comwww.amphenolmao.com

Amphenol Aerospace WALL MOUNTING DOUBLE FLANGE (PRINTED CIRCUIT BOARD MOUNT) TVP40( ) - CRIMP, METAL CTVP40( ) - CRIMP, COMPOSITE See how to build a part number on pages 2 * Contact stickout dimension: see Step 7 of how to order on page 2. t Red band indicates fully mated ft Blue band indicates rear release contact retention system. - (4) CORROSION RESISTANT STEEL .112-40 UNC-3B SELF-LOCKING (4) CORROSION RESISTANT STEEL CLINCH NUTS PER MIL-N-45938/6-4C, .112-40 UNC-3B INSERTS M45938/6-6C EXCEPT SHELL SIZES 23 & 25 *005 M Joe Ryder • Phone: (607)563-5001^ Email: [email protected]...

See how to build a part number on pages 2 & 3 t Red band indicates fully mated ft Blue band indicates rear release contact retention system. **Consult Amphenol Aerospace for availability for box mount receptacles. Joe Ryder • Phone: (607)563-5001^ Email: [email protected] www.amphenol-aerospace.comwww.amphenolmao.com

TV07( ) - CRIMP, METALCTV07( ) - CRIMP, COMPOSITE AmphenolAerospace See how to build a part number on pages 2 t Red band indicates fully mated ft Blue band indicates rear release contact retention system. H .059 dia. min., 3 lockwire holes. Formed lockwire hole design (6 holes) is optional REDUCED FLANGE JAM NUT RECEPTACLE Shell Size Joe Ryder • Phone: (607)563-5001^ Email: [email protected] www.amphenol-aerospace.comwww.amphenolmao.com

Amphenol Aerospace JAM NUT DOUBLE FLANGE RECEPTACLE (PRINTED CIRCUIT BOARD MOUNT) TV47( ) - CRIMP, METALCTV47( ) - CRIMP, COMPOSITE See how to build a part number on pages 2 * Contact stickout dimension: see Step 7 of how to order on page 2. t Red band indicates fully mated ft Blue band indicates rear release contact retention system. H .059 dia. min., 3 lockwire holes. Formed lockwire hole design (6 holes) is optional

) - CRIMP, METAL ) - CRIMP, COMPOSITE V THREAD BLUE BAND† † Blue band indicates rear release contact retention system Shell Size MS Shell Size Code BLUE BAND† STRAIGHT PLUG WITH INTEGRAL BACKSHELL TV96( ) (TV TYPE) - CRIMP, METAL This MIL-DTL-38999 Series III style connector features an integral backshell design that eliminates the need for costly backshell accessories. The backshell feature is incorporated into the rear of the connector shell, allowing the user to attach the shield of their cable directly to the connector. This provides superior EMI shielding and ease for overmold applications....

ALIGNMENT DISKS Alignment disks keep contacts aligned for easier insertion into circuit boards. These are typically ordered with the connector - see step 7 of How to Order on page 2. FILTERED HD38999 CONNECTORS - FOR EMI/EMP PROTECTION High density patterns are available in filter 38999 connectors - consult Amphenol Aerospace for ordering. Shell Size HD38999 FOR GIGABIT ETHERNET APPLICATIONS The HD38999 is available for high speed (Gigabit Ethernet) data transmission in the size 9-9 insert pattern. Data transmission performance of this connector insert: 10 Base T, 100 Base TX, and 1000 Base T...