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Amphenol Aerospace
2M Catalog Section

2M Catalog Section

Product catalog summary

Overview: The document provides comprehensive technical information on Amphenol Aerospace's Micro38999 series connectors, designed for harsh aerospace environments. It includes specifications for various connector types, performance metrics, materials, and ordering instructions.

Company Background: Amphenol Aerospace, a division of Amphenol Corporation, is renowned for its advanced manufacturing and global distribution. The company holds AS9100 - Revision C and ISO9001:2008 certifications.

Product Specifications: The Micro38999 series features Dual-Start, Bayonet, Push-Pull, and Tri-Start connectors, each with unique features like anti-decoupling mechanisms and EMI shielding.

Technical Specifications: Detailed specifications include electrical performance, water immersion standards, EMI shielding, vibration and shock resistance, and mating cycles. For instance, the 2M805 series offers excellent EMI shielding and withstands 43.9 g's of random vibration.

Size and Weight Comparison: Charts compare the 2M series connectors with the D38999 Series III, highlighting significant weight and size reductions.

Ordering Information: Instructions for ordering plugs, receptacles, and protective caps are provided, along with part numbers and configurations.

Insert Arrangements: Tables detail insert arrangements for different contact sizes, including maximum current ratings and dielectric withstanding voltage.

Conclusion: The Micro38999 series connectors meet aerospace application demands, offering robust performance and reliability. Amphenol Aerospace ensures these connectors meet high industry standards.

Performance Specifications: Current ratings vary by contact size, with maximum ratings of 5 AMPS for size #23 and up to 23 AMPS for size #12. Dielectric withstanding voltage ranges from 750 VAC RMS to 1800 VAC RMS.

Materials and Finishes: Shells are made from aluminum alloy or stainless steel, with gold-plated copper alloy contacts and fluorosilicone rubber seals.

Mechanical Specifications: Connectors withstand specified vibration and shock conditions and endure 2000 mating cycles.

Environmental Specifications: Operating temperature ranges from -65°C to +150°C, with resistance to water immersion, humidity, and corrosion.

Key Features: The 2M805 connectors offer tri-start fast coupling, excellent EMI shielding, and superior vibration resistance.

Comparison with MIL-DTL-38999: The 2M805 series supports 1 to 130 signals, with similar or superior performance metrics compared to MIL-DTL-38999.

Advantages of 2M805: These connectors are smaller, lighter, and faster, offering significant size, space, and cost reductions.

Technical Specifications: Extensive specifications include dimensions, thread sizes, and weight information for different shell sizes.

Contact Information: Amphenol Aerospace can be contacted at 800-678-0141 or through their website.

Assembly Instructions: Detailed guidelines for wire stripping, crimping, contact insertion and removal, and tool usage are provided.

Micro Band Shield Termination: Instructions for terminating cable shields using the Micro Band System are included.

2M Python Overview: The 2M Python is a low-profile EMI/RFI plug and backshell combo designed for space savings and easy maintenance.

Strain Relief Clamp Information: Details on ordering and dimensions for strain relief clamps are provided.

Specifications: The document lists materials, size codes, cable entry sizes, and length options for various backshells and accessories.

Ordering Information: Instructions for specifying part numbers, service classes, size codes, and cable entry sizes are detailed.

Standards and Recommendations: Material specifications, operating temperatures, and torque values are provided.

Conclusion: The document serves as a comprehensive guide for selecting and ordering 2M series backshells and accessories, ensuring compatibility and compliance with industry standards.

Catalog excerpts

2M805 Tri-Start 2M804 Push-Pull 2M803 Bayonet 2M801 Dual-Start Micro38999 AMPHENOL CORPORATION 40-60 Delaware Avenue, Sidney, NY 13838-1395 • 800-678-0141 • www.amphenol-aerospace.com AEROSPACE STANDAR

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About Amphenol® Aerospace Your Source for Interconnect Products Amphenol Aerospace 40-60 Delaware Avenue Sidney, NY 13838-1395 Customer Service: Mon - Fri 8AM - 5PM Phone: (800) 678-0141 Fax: (607) 563-5157 Online: www.amphenol-aerospace.com Amphenol Aerospace, Amphenol Commercial Air, and Amphenol Industrial Operations Main Facility in Sidney, NY USA ABOUT AMPHENOL AEROSPACE: Amphenol Aerospace, a Division of Amphenol Corporation, is one of the largest manufacturers of interconnect products in the world for the Military, Commercial Aerospace and Industrial markets. Amphenol designs, manufactures...

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2M Series Selection Table 3 Size & Weight Comparison Chart 4, 5 Square Flange Receptacle 2M805-003-02, 004-02 33 PCB Standoff Double Flange 2M805-067-07 37 2M801 Specs/ Info How to Order Weight Plug Jam Nut Square Flange In-Line Recpt PCB Flange Mt & Jam Nut PCB Right Angle Jam Nut PCB Standoff Double Flange How to Order Protect Caps Protection Caps Protection Caps Jam Nut Panel Mount Plug 2M804-009-07, 021-07 49 Jam Nut Front Panel Plug 2M804-009-00, 021-00 50 Flange Panel Mount Plug 2M804-009-02, 021-02 51 PCB Standoff Double Flange 2M804-025-07 52...

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2M801,2M803, 2M804 and 2M805 Technical Reference SERIES Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com 3

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Technical Reference Size & Weight Comparison Charts2M805 VS. D38999 Series III 2M801 6-7 2M805 SeriesWeight Comparison: 2M805 VS. D38999 Series III 2M805 Layout Note: Weights shown include contacts and represent a mated pair of plug and jam nut receptacle. Weights are in grams. Contact Amphenol Aerospace for more information at 800-678-0141

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Technical Reference 2M801 SeriesWeight Comparison: 2M801 VS. D38999 Series III 2M801 Layout Cable Plug Diameter Jam Nut Receptacle Diameter Note: Weights shown include contacts and represent a mated pair of plug and jam nut receptacle. Weights are in grams. Contact Amphenol Aerospace for more information at 800-678-0141

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2M Series Technical InformationInserts Arrangements SERIES 2M INSERT ARRANGEMENTS Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com

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Insert Arrangements Front face of pin inserts illustrated (Socket Reversed) Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com

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Technical Reference Front face of pin inserts illustrated (Socket Reversed) *Not tooled for every insert pattern Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com

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2M Series Technical Reference Insert Arrangements Technical Reference Front face of pin inserts illustrated (Socket Reversed) Contact Size Current Rating (Amps) No. of Contacts Contact Size Current Rating (Amps) Contact Size Current Rating (Amps) *Not tooled for every insert pattern Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com

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INSERT ARRANGEMENT SOCKET CONNECTOR Socket inserts are a mirror image of pin side. Socket side shown for cavity locations only, reference pin side for dimensions. 10 Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com

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2M Series Technical Reference Straight PCB Footprints SOCKET CONNECTOR Technical Reference INSERT ARRANGEMENT *Not tooled for every insert pattern Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com

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2M Series Technical Information Technical Reference Straight PCB Footprints INSERT ARRANGEMENT SOCKET CONNECTOR *Not tooled for every insert pattern Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com

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2M Series Technical Reference Straight PCB Footprints SOCKET CONNECTOR Technical Reference INSERT ARRANGEMENT Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com

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2M Series Technical InformationStraight PCB Footprints INSERT ARRANGEMENT PIN CONNECTOR SOCKET CONNECTOR Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com

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INSERT ARRANGEMENT SOCKET CONNECTOR Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com

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2M Series Technical Information Technical Reference Straight PCB Footprints INSERT ARRANGEMENT *Not tooled for every insert pattern Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com

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2M Series Technical Information Straight PCB Footprints Technical Reference INSERT ARRANGEMENT SOCKET CONNECTOR Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com

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PERFORMANCE SPECIFICATIONS Perform Spec MATERIALS AND FINISHES Please refer to the comprehensive 2M Series Product Specification for additional parameters and test methods. Filter and Hermetic designs have different specifications. (Please refer to individual sections) Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com

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2M Catalog Section

2M Catalog Section

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