Model HPS Hydrostatic Pressure System
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TestMaster' Hydrostatic Pressure Systems and Test Tooling TestMaster® Model HPS Hydrostatic Pressure System ■ Pressures up to 30,000 psi (2,068 bar) ■I Cycle times as fast as 2 seconds ■I Hydrostatic testing, tube expansion, and swaging ■I Manual and semi-automated systems ■I Manufactured to customer specifications CONSTRUCTION Frame: Air-Driven Pump: Valves and Fittings: Water Piping: Gauges/Transducers: Input Fluid: Input Air: Electrical: Temperature: DESCRIPTION The TestMaster® Model HPS Hydrostatic Pressure System is a high-performance source of hydrostatic water pressure, used for leak tests, tube expansion, and other purposes. At its core is an air-driven water pump, providing up to 30,000 psi (2,068 bar) water pressure when driven by only 100 psi (7 bar) air. The HPS System, when combined with TestMaster® Tools, provides a safe, efficient means of leak testing for tube and hose assemblies, valves, and air-conditioning coils. When combined with ExpanTek® Tools, it can perform tube expansion for heat exchangers or tube-to-tube sheet swaging. APPLICATION The TestMaster® Model HPS Hydrostatic Pressure System, when used with Airmo tooling, is suitable for testing according to military, nuclear, automotive, and aerospace specifications such as API, ASTM, ASME, ISO, DIN, and BS. Aluminum extrusion 36 in. x 32 in. x 55 in. (914 mm x 813 mm x 1,397 mm) Corrosion-resistant materials Stainless steel or brass Heavy wall stainless steel tubing Stainless steel construction Water or de-ionized water; 20 psi (1 bar) minimum Requires 95 psi (7 bar) and 18 SCFM for maximum performance Tailored to type of electrical service used 32° F to 120° F (0° C to 49° C) Hydrostatic Testing ■ Aerospace hydraulic and pneumatic lines ■ Gas cylinders ■ Heat exchangers ■ Hydraulic components and systems ■ Oil and gas piping ■ Tube and pipe mills Tube Expansion ■ Plate/Fin air-cooled heat exchangers ■ Boiler tube re-sleeving Swaging ■ Tube-to-header plate Maximum Water Pressure: Up to 30,000 psi (2,068 bar) depending on air-driven pump choice. Maximum Water Flow: Up to 12 gpm (45.4 lpm), depending on fill pump and air-driven pump choices. Cycle Time: 2 seconds for small volume tubes. Noise Level: Pumps run quietly, and silent

MAXIMUM PRESSURE Hydrostatic Pressure System BASIC SYSTEM The HPS Hydrostatic Pressure System basic system is configured as follows:  Air-driven water pump, reliable with pressure outputs of 6,000, 10,000, 20,000, or 30,000 psi; (414, 689, 1,379, 2,068 bar).  Precision air regulator, supplies water pump, giving operator greater control of pressure.  Analog gauges, high accuracy and durable for incoming and regulated air pressure, and output water pressure.  Water and air filters, reduce contaminants for better system protection.  Air-operated control and relief valves, corrosion...