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Universal Pre-commissioned Fuel & Hydraulic System Test Facilities

Universal Pre-commissioned Fuel & Hydraulic System Test Facilities

Universal Pre-commissioned Fuel & Hydraulic System Test Facilities

Product catalog summary
Overview: Aerotest Limited specializes in designing, developing, and supplying Multi-Purpose Universal Test Facilities for aerospace accessory components. These facilities are delivered on a turnkey basis, pre-commissioned for repair and overhaul tasks, ensuring high-quality, state-of-the-art, and easily maintainable test solutions.
Key Features:
  • Flexibility and Adaptability: Facilities are designed for a wide range of flows, pressures, and drive speeds, with optional high-speed real-time data acquisition systems for enhanced test recording quality.
  • Component Drive Head: Multi-adaptable with variable speeds up to 15,000 RPM, offering long-term flexibility and low-cost adaptability.
  • Design and Safety: Ergonomically designed stainless steel panels eliminate FOD risks, with self-sealing couplings for cleanliness and digital controls for enhanced productivity.
  • SCADA System: Utilizes National Instruments' LabView software within a reliable MS Windows-7 environment, customizable for specific engine test procedures.
  • Safety and Maintenance: Features include integral mains power distribution, cabinet lighting, and a slide-away winch system to eliminate lifting hazards.
  • Optional Features: Include a slave oil system for lubrication, high accuracy torquemeter for performance measurement, and end-to-end calibrations using NAMAS traceable equipment.
Fuel Burner Patternization Cabinet:
  • Provides fast localized testing for burner irregularities, reducing overhaul risks and costs.
  • Features unique 3D flow visualization and interchangeable components for mixed fleet adaptability.
Hydraulic System Test Facility:
  • Includes stainless steel panels, self-sealing couplings, and variable precision power supplies.
  • Supports a wide range of hydraulic control test requirements, optimizing production output.
  • Comprises a test cabinet assembly, hydraulic pressure power unit, and chiller unit.
  • Operational capabilities include hydraulic oil supply at pressures up to 5000 psig and static test capability up to 10000 psig.
Ordering Information: NCAGE Number: KE 160
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Catalog excerpts

Universal Pre-commissioned Fuel & Hydraulic System Test Facilities-1

AERO ENGINE & COMPONENT TEST FACILITIES Aerotest Limited Consultants Specialists m Aero Engine Test Facilities & Ground Support Equipment Aerotest Limited have designed, developed and supplied a range of Multi-Purpose Universal, Test Facilities. Each facility is pre commissioned prior to delivery on a “TURNKEY” basis, for the repair and overhaul of aerospace related accessory components. Aerotest’s main aim is to provide our customers with high quality, “state of the art” easily maintainable test solutions. The Aerotest range of universal aero engine component test facilities provides inherent flexibility as a pre-requisite during the design stage. Our multi component test facilities are designed for a wide range of flows, pressures and drive speeds. An optional high speed real time data acquisition system for production versatility and improved quality of test recording is available. A Turnkey Multi-purpose Universal, pre-commissioned fuel system accessory test facility includes the following: • A multi-adaptable component drive head, with variable speeds up to 15,000 RPM, thus providing true long term flexibility. • Low cost, life of type adaptability, via easy to adapt universal drive head. • Ergonomically designed brushed stainless steel panels for durability, eliminating FOD risks associated with painted surfaces. • Self sealing, stainless steel panel couplings for fast adaptability and cleanliness. • Digital controls for the DC Thyristor drive speed, for enhanced productivity and test quality. • The Aerotest Supervisory Control and Data Acquisition (SCADA) system using National Instruments globally supported ‘LabView’ software to run within the well proven and reliable MS Windows-7 operating environment. • The software code at the heart of the system is designed to for any customer specified engine test procedures. • Integral mains power distribution panel, with low voltage 24 Volt D.C contactor control for personnel safety. • Cabinet lighting both front and rear for test component adjustment and plant maintenance. • Well proven, reliable equipment, providing low cost of ownership. • Slide away winch system for component, installation eliminating personnel lifting hazards. • Optional integral slave oil system for FCU spline lubrication configurations. • Optional high accuracy torquemeter power performance measurement, for HP pump component running in tests-reducing test rejects and saving valuable production time. • End to end calibrations, over twenty points prior to commissioning and cross correlation, using our NAMAS traceable instrument calibration equipment. • The pre-proven test systems are available with and without fuel burner patternization cabinets, preformed base frames and altitude temperature simulation. • Aerotest fuel control unit and burner patternization facilities are designed, pre-commissioned and cross correlated prior to delivery on a “TURNKEY” Basis.

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Universal Pre-commissioned Fuel & Hydraulic System Test Facilities-2

A Turnkey Multi-purpose Universal, Pre-commissioned Fuel Burner Patternization Cabinet provides the following advantages: • A fast localised test method for burner irregularities, reducing the risks and costs of early combustion chamber overhauls. • The localised control of repair, test and support activities. • The adaptability to support other aircraft types. The ingenuity of the Nozzle Patternization Test System provides: • Unique 3D flow visualisation. • The instant recognition of nozzle streaking and pattern irregularity. • Interchangeable target plates and nozzle mounting cradles on a common...

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.