DOT LED Catalog
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ABOUT WHELEN HISTORY MANUFACTURING PROCESS NASCAR® DOT SYSTEM FEATURES DOT SYSTEM COMPONENTS LIGHT SYSTEMS SMARTLOGIC™ PROGRAMABLE FLASHER SNOWAWAY™ HEATED LENS 400 SERIES SUPER-LED® BACK-UP LIGHT 400 V-SERIES™ SUPER-LED OPTIONS

History of Whelen Engineering Company, Inc. 2011 Hard coating technology develops. 1952 George W. Whelen invents the first rotating aircraft “anti-collision” beacon in his garage in Deep River, Connecticut. 19 84 Whelen moves from Deep River, Connecticut to its current Corporate Headquarters in Chester, Connecticut. 1963 19 75 Whelen becomes the first in Whelen releases its first fully the industry to utilize strobe enclosed lightbar. light technology. 1987 A second manufacturing plant is added in Charlestown, New Hampshire. 1988 Transformer winding is introduced, using automated winding...

All Whelen products are designed, manufactured, and assembled in our Connecticut and New Hampshire facilities. Hard coating technology utilizes an automated line where UV, abrasion, and chemical resistant coating is applied to all plastic lensing. Vacuum metalizing technology coats all reflectors with a thin layer of pure vaporized aluminum within a sealed chamber. Bringing this process in-house yields a 10% increase in light output due to improved surface quality and purity. Printed circuit boards are manufactured in-house. Whelen’s PCB shop is the the only environmentally friendly printed...

Whelen has supported NASCAR and its grass roots racing series for over 25 years. Whelen sponsors the Whelen All-American Series, the Whelen Euro Series, the Whelen Modified Tour, and the Whelen Southern Modified Tour. Additionally, Whelen is proud to provide the Official Warning Lights and the Official Vehicle Illumination Lights of NASCAR. OFFICIAL VEHICLE ILLUMINATION LIGHTS OF 0FFIClAL WARN ING LIGHTS OF

DOT System Components Front System Components Front system components are offered in four Super-LED® models with combined 360° warning visibility. Includes 60’ of heavy-duty TPE cable. Micro Freedom™ Stainless Steel Micro 400 Optics • Certified by an AMECA-accredited testing laboratory to meet or exceed SAE warning lighting requirements in the appropriate specified safety colors • Lighting profile easily defines the width and height of a highway vehicle • Wide-angle Super-LED® lightheads ensure visibility when dump body is raised or lowered, including forward dump bodies • All warning...

DOT3103 2 Light System Two Micro Freedoms with extended corner modules SYSTEM 103 DOT3103 Two front Amber warning lights with 400 Series Lightheads with 500 Series Lightheads with 700 Series Lightheads DOT3401, DOT3501 & DOT3701 4 Light System Two Micro Freedoms with extended corner modules and two rear lighthead options DOT3405, DOT3505 & DOT3705 4 Light System Two Micro 400s and two rear lighthead options with 400 Series Lightheads with 500 Series Lightheads with 700 Series Lightheads with 400 Series Lightheads with 500 Series Lightheads with 700 Series Lightheads DOT3402,...

DOT3107 2 Light System Two L31 Beacons SYSTEM 107 DOT3107 Two front Amber warning lights DOT3108 2 Light System Two Micro 400s SYSTEM 107 DOT3108 Two front Amber warning lights DOT3109 2 Light System Two stainless steel Micro 400s SYSTEM 109 DOT3109 Two front Amber warning lights NEWSmartLogic™ Programmable Flasher Engineered to maintain situational awareness of the operator, the SmartLogic Programmable Flasher houses numerous innovative technologies that deliver highly effective visual warning. • Housed in a junction box for ease of mounting, along with wiring and connection protection •...

NEWSnowAway™ Heated Lens System Introducing industry-first technology for preventing snow build up on rear corner post lights in most conditions. • Tempered glass heats uniformly and keeps lenses at 45° F in most conditions —• Switches on automatically when the temperature drops below 40° F, providing zero operator involvement • LED indicator light in the cab automatically notifies operator that the system is on or off • On/off switch located in the cab allows operator to manually control the —system if needed • Tempered glass uses between 1-4 amps (colder temperature increases amp draw) •...

NEW400 Series Super-LED® Back-Up Light The 400 Series Super-LED Back-Up Light provides high intensity work zone illumination to increase operator and workforce safety. • Downward ground illumination optics • Available in horizontal or vertical mount —• Mounts into 400 Series housings • Hard-coated lenses minimize environmental damage from sand, sun, salt, and road chemicals SUB40BUH Substitute (2) 400 Horiz Backups for Vert NEW400 V-Series™ Dual purpose optics provide maximum rear corner post warning for all dump body positions. • SAE Class 1 Certified • Single color warning utilizing...

Switch Control Panels • Compact rocker style single pole/single throw switches • Black epoxy-finished steel housing • Individual spade-type fuses conveniently located on rear mounted fuse strip • Active LED indicators light up to indicate function in use • Ignition controlled backlighted legend windows for easy visibility in any light • Backlight circuit can be connected to vehicle dimmer switch to control backlight intensity • 72 commonly used press-on switch function label legend tabs • 25 amps peak Five year warranty. Five year warranty

Whelen Engineering reserves the right to upgrade and improve products without notice. NASCAR® is the registered trademark of the National Association for Stock Car Auto Racing, Inc. © 2016 Whelen Engineering Company, Inc. Printed in the U.S.A. Form No. 11355D - 10/27/16