CATALOG 520
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High Performance Tools Threading Technology · Clamping Technology

Thread Cutting Technology · Clamping Technology C ATA L O G 5 2 0 Welcome to our EMUGE Catalog 520. Let our new catalog be your guide on a trip to the very leading edge of thread cutting technology and into the twenty-first century! At EMUGE we are dedicated to exhaustive research and development, product manufacturing excellence, and un surpassed customer service. We have introduced more new and innovative products recently than ever before in our history. These, in combination with our standard lines, comprise the most comprehensive and techno logically advanced thread and cutting tool...

MUCE Contents Roll Form Taps Thread Mills

Twist Drills Thread Gages Tap Holders and Tapping Attachments Workpiece Clamping Workpiece Clamping By applying an axial force the clamping sleeves move in direction of the force and expand radially. On the one hand this eliminates the clearance between clamping sleeve and body, on the other hand between clamping sleeve and workpiece. The workpiece is being clamped. If there is not enough room for a mechanical clamping system, hydraulic system SH is used. It also allows clamping long, thin-walled workpieces or a number of similar workpieces. Depending on the tolerance of the workpiece, on...

Helical Thread-Forming The EMUGE Punch Tap for thread production in Aluminum and similar materials is a faster alternative for mass production environments. Thanks to its innovative, very short motion process, it establishes an entirely new dimension of productivity. A comparison between the tool path of the EMUGE Punch Tap with the tool path of conventional taps or roll form taps shows that the path of the Punch Tap is approximately 15 times shorter for a thread M6 with thread depth of 15 mm. The result is a significant time savings of up to 75% in a threading cycle. Contact Emuge for more...

Process Description Punch Tap Thread-forming Motion process Punch (Plunge) Conventional taps or roll form taps Time consumption Time consuming Tool path Entering workpiece = Threading operation Conventional taps or roll form taps Punch Tap – the shortest way Conventional taps or roll form taps Punch Tap – the shortest way The EMUGE Punch Tap achieves a time saving of up to 75% in a threading cycle thanks to its shorter tool paths.

Conversion of American Units into SI Units £MUCE American units into SI units

Taps £MUCE Product Finder and Cutting Data 14 - 21

Taps Product Finder Taps with reinforced shank Taps with internal chip collector Taps with reduced shank NPSF Rp (BSPP) G NPT NPTF DIN Length ANSI Shank DIN Length ANSI Shank Tech. Info DIN Length ANSI Shank NPT NPTF Rc (BSPT) STI-UNC Page Taper Reamers 1:16 Tapping Fluid

Taps Taps with extra long shank Taps with long flutes and long shank Short taps Product Finder Tapered taps NPSF Rp (BSPP) Rekord 1/2-LS Enorm 1/2-LS Extra Length DIN Shank Rekord 2-LF3 Rekord 2-LF4 Extra Length DIN Shank Rekord Enorm Rekord Enorm ANSI Length ANSI Shank Extra Length ANSI Shank ANSI Length ANSI Shank MF NPSM/NPSC NPSF Rp (BSPP) G 107 - 108 Rc (BSPT) STI-UNC STI-UNF STI-M LK-UNC LK-UNF LK-M Special Shank Extensions and Accessories EF-Drill C – Chamfer Drills 90° SELF-LOCK Accessories

Taps with Special Tolerance Product Finder vc UNC UNF Rekord B-STEEL-L Rekord C-NI-PM TICN Tech. Info SELF-LOCK Accessories Rekord DF-NI-PM TICN Enorm STEEL

Taps with Internal Coolant Supply MUC Rekord A-GJV-IKZ PM-TICN Rekord Rekord A-GJV/E-IKZ A-GAL/E PM-TICN IKZ-TICN Rekord A-Z-IKZ TICN Rekord A-Z/E-IKZ TICN Rekord A-SPEED IKZ-TICN Rekord A-SPEED/E IKZ-TICN Rekord Rekord D-STEEL D-GAL/E IKZ-TICN IKZ-TICN This fold-out page is intended to be a guide to the diverse application ranges, organized according to material groups. I JULIII11 lAJ>j| Rekord Rekord Rekord Rekord Rekord Rekord Rekord Rekord Rekord Rekord Rekord Rekord A-GJV-IKZN A-GJV/E-IKZN PM-TICN PM-TICN A-GAL/E A-H-IKZN IKZN-TICN TICN A-Z-IKZN A-SPEED TICN IKZN-TICN A-SPEED/E...

EMUDE STEEL- MUCI Machine Taps

Product Finder vc Rekord B-VA TICN Rekord B-VA-IKZN TICN Rekord A-GJV PM-TICN Rekord A-GJV-IKZ PM-TICN Rekord A-GJV-IKZN PM-TICN Rekord A-GJV/E PM-TICN Rekord Rekord A-GJV/E-IKZ A-GJV/E-IKZN PM-TICN PM-TICN Thread Depth and Hole Type UNC UNF UNEF, UN-8 M MF NPSM/NPSC NPSF Rp (BSPP) G NPT NPTF Rc (BSPT) STI SELF-LOCK in through holes is possible only with external cooling/lubrication NPSF Rp (BSPP) G NPT NPTF Rc (BSPT) SELF-LOCK

UNC UNF UNEF, UN-8 M MF NPSM/NPSC NPSF Rp (BSPP) G NPT NPTF Rc (BSPT) STI SELF-LOCK fill Rekord A-GAL/E IKZ-TICN Rekord D-GAL/E IKZ-TICN VHM-Rekord D-GAL/E IKZ-TICN 16 1) Threading in through holes is possible only with external cooling/lubrication

Product Finder vc Rekord DF-TILEG TICN Rekord C-NI-PM TICN Rekord DF-NI-PM TICN Rekord A-H-IKZN TICN VHM/KHM Rekord A-H-IKZ UNF UNEF Thread Depth and Hole Type VHM/KHM Rekord A-H/E-IKZ Rekord A-H-IKZ TICN UNC UNF UNEF, UN-8 M MF NPSM/NPSC NPSF Rp (BSPP) G NPT NPTF Rc (BSPT) STI SELF-LOCK Cutting speed vc in SFM – Preferred suitable tap Cutting speed vc in SFM – Suitable tap in through holes is possible only with external cooling/lubrication NPSF Rp (BSPP) G NPT NPTF Rc (BSPT) SELF-LOCK

Rekord VHM-Rekord VHM-Rekord A-HCUT-PM A-HCUT/D A-HCUT/C TICN TICN TICN 3) NPSF Rp (BSPP) G NPT NPTF Rc (BSPT) C / 2-3 Thread Depth and Hole Type UNC UNF UNEF, UN-8 M MF NPSM/NPSC NPSF Rp (BSPP) G NPT NPTF Rc (BSPT) STI SELF-LOCK Rekord A-Z-IKZN TICN Rekord A-Z/E-IKZ TICN Tech. Info Rekord A-Z-IKZ TICN 3 - 10 3-7 1) Threading in through holes is possible only with external cooling/lubrication 3) Use solid carbide tap VHM-Rekord A-HCUT/D-TICN as No. 1 tap!

Product Finder vc Rekord D-Z-IKZ TIN Rekord D-Z-BF IKZ-TIN Rekord D-Z/E-BF IKZ-TIN Thread Depth and Hole Type UNC UNF UNEF, UN-8 73 M 90 MF NPSM/NPSC NPSF Rp (BSPP) G NPT NPTF Rc (BSPT) 120, 123, 125 STI 127, 128 SELF-LOCK 30 46 Cutting speed vc in SFM – Preferred suitable tap Cutting speed vc in SFM – Suitable tap NPSF Rp (BSPP) G NPT NPTF Rc (BSPT) SELF-LOCK