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Product handbook Turning _ TIGER·TEC® SILVER – ISO P GENERATION More power in steel turn
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TURN PERFECTLY WITH THE RIGHT AMOUNT OF BITE
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CONTENTS Turning Milling Tiger·tec® Silver – ISO P Generation 2 The new technology 6 Geometry/cutting material overview 10 Application examples Walter Select turning tools 20 Extract from ISO P Generation range 32 Technical information 32 Cutting data for turning 34 Cutting tool material application tables 36 Geometry overview 50 Tool lif
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Walter Tiger·tec® Silver – ISO P Generation: The new technology NEW CUTTING MATERIALS, NEW GEOMETRIES: MORE FORCE, MORE PRECISION By combining new cutting materials and new geometries, we have created a new generation: the Tiger·tec® Silver ISO P Generation. We combined our unique Tiger·tec® Silver CVD coating with a brand new type of universal geometry family for machining steel. The result is inspirational: The Tiger·tec® Silver ISO P Generation delivers increases in output of up to 75% in the turning of steel. NEW: Aluminium oxide with optimised microstructure...
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NEW: Mechanical post-treatment Unique residual stress state, increased process reliability in mass production especially where interrupted cuts are involved NEW: ISO P geometries Large universal breaking area which allows the diversity of indexable inserts to be reduced NEW: Silver flank face Indicator layer for easy wear detection NEW: Contact surface ground after coating More pro
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Walter Tiger·tec® Silver – ISO P Generation: Wide range of applications TIGER·TEC® SILVER: EXTREMELY FLEXIBLE IN APPLICATION – It is this ideal combination of wear resistance and toughness that gives Tiger·tec® Silver cutting tool material superior power in machining. – The high levels of wear resistance, toughness and temperature resistance prevent fractures and wear. As a resul
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INCREASED WEAR RESISTANCE Competitors Tiger·tec® Silver Conventional aluminium oxide – high level of crater wear due to random structural arrangement Aluminium oxide with optimised microstructure INCREASED TOUGHNESS Competitors Tiger·tec® Silver Tensile stresses/risk of fractures in the CVD coating Compressive stresses in the CVD coating
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Walter Tiger·tec® Silver – ISO P Generation: Geometry overview FIELD OF APPLICATIONS FOR NEW ISO P GEOMETRIES MP3 GEOMETRY: Medium machining of long-chipping steel materials MP5 GEOMETRY: Medium machining of steel materials in general GEOMETRY OVERVIEW OF WALTER P GENERATION In the Tiger·tec® Silver – ISO P generation, four geometries have been developed in parallel and matched to each other. The range of supported applications has been increased by up to 40% in comparison to previous geometries. The r
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Walter Tiger·tec® Silver – ISO P Generation: Overview of cutting materials OVERVIEW OF TIGER·TEC® SILVER CUTTING MATERIALS WPP05S (ISO P05) • Maximum wear resistance under conditions of crater wear and plastic deformation • Continuous cut • Maximum productivity WPP10S (ISO P10) • Excellent wear resistance • Continuous and light to medium interrupted cuts WPP20S (ISO P20) • Universal cutting material, for approx 50% of all applications • Universal cutting material, ranging from roughing to finishing • Adds reliability to automated production WPP30S (ISO P30)...
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Walter Tiger·tec® Silver – ISO P Generation: Chip breaking area NEW GEOMETRIES LARGE, UNIVERSAL CHIP BREAKING AREA Properties of the new geometries: – Large, universal chip breaking area – Reduction of the number of geometries in your production – Coordinated geometry family – Simple geometry selection ISO P GENERATION Tiger·tec® Silver CHIP-BREAKING TEST – LONG-CHIPPING STEEL Workpiece material: 16MnCr5 (1.7131) Tensile strength: Cutting speed: Indexable insert from competitor:
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