High Performance Drills
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Solid Carbide Tools Drilling Solutions High Performance

HIGH PERFORMANCE FLUTE DESIGN • efficiently transports chips • increases strength for aggressive drilling Ti-NAMITE A COATING • improves resistance to heat and wear • enhances tool life DOUBLE MARGIN DESIGN • improves accuracy and surface finish B2 • increases stability and rigidity The key features designed into the SGS Hi-PerCarb drill allow the product to offer application benefits not only beyond that of standard carbide drills, but also other High Performance drills. Each feature of the SGS Hi-PerCarb drill was uniquely engineered as a solution towards addressing the issues commonly...

Solid Carbide Tools PERFORMANCE. MACHINING ENVIRONMENT: Haas VM-3 with 9% Water Soluble Oil Flood Coolant 5/16” (.3125) diameter hole: 4140 application – .650” deep 6Al-4V application – 1.125” deep MATERIAL GROUPS TOTAL CYCLE TIME TIME PER HOLE IN SECONDS ACCURACY OF HOLE PRODUCED MEASURED HOLE SIZE IN INCHES AVERAGE SURFACE FINISH IN RA AVERAGE SURFACE FINISH RESULTS MATERIAL GROUPS MATERIAL GROUPS SOLID CARBIDE DRILL AND REAMER The second margin gives the Hi-PerCarb drill a burnishing effect and the flute form effectively controls and transports chips allowing the drill to offer superior...

PRECISION. The stability of the double margin design and penetration capability of the point geometry allow the Hi-PerCarb drill to address demanding applications that would normally require reduced operating parameters or a two step process. PASSION. The secondary flute provides a channel for cooling capabilities normally not found in external coolant drills, this combined with the Ti-NAMITE A tool coating and the high strength edge design results in increased operating parameters with additional tool life. ACTUAL CUSTOMER APPLICATION USING A 6MM DRILL IN 17-4 PH STAINLESS STEEL COMPETITOR...

BLIND HOLE THROUGH HOLE CROSS HOLE ORIGINAL TOTAL COST TO DRILL PER PART PRECAST HOLE NEW TOTAL COST TO DRILL PER PART TOOL COST MACHINING COST COOLANT COST MACHINE DOWNTIME COST TOOL CHANGE COST ADMINISTRATIVE COST TOOL COST REDUCED BY MACHINE DOWNTIME COST REDUCED BY MACHINING COST REDUCED BY TOOL CHANGE COST REDUCED BY COOLANT COST REDUCED BY ADMINISTRATIVE COST REDUCED BY $0.12 (14.86%) TOTAL COST TO DRILL PER PART REDUCED BY Using 100 tools per job compared to 358 means less inventory and fewer purchase orders to issue resulting in improved administrative cost and reduced tooling cost...

New Expanded Tools SERiES 135 3xD Decimal Equivalent (continued on next page)

New Expanded Tools Decimal Equivalent Ti-NAMiTE-A (AlTiN) EDP No. 51761 63161 51762 51333 63472 51763 63743 51764 51334 51765 63162 51335 51279 63744 63163 51766 63164 51767 51336 51768 63745 51769 63165 51770 63166 51771 51772 63746 51337 51773 63167 51774 63747 51775 51776 63168 51777 63748 51338 51339 51778 63749 on next page)

New Expanded Tools SERiES 135 3xD (CONTINUED) Decimal Equivalent

New Expanded Tools Decimal Equivalent Ti-NAMiTE-A (AlTiN) EDP No. 63761 63178 63762 51610 63763 51611 63179 51348 63764 51612 63765 63180 63766 51349 63181 51613 63767 63768 51614 63769 51350 63182 51351 63183 63770 51615 63771 51352 63184 51616 63772 63185 51617 63773 51353 63774 63186 63775 51354 63776 63187 51355 on next page)

New Expanded Tools SERiES 135 3xD (CONTINUED) Decimal Equivalent Ti-NAmiTE-A (AiTiN) EDP No. 51618 63777 63778 63779 51619 63780 51356 63188 51620 63781 63189 51621 63782 51357 63783 51622 63190 63784 63785 51358 63191 63786 63192 63787 51359 63788 63193 63789 63790 63194 51360 63791 63792 63793 63794 51361 63195 51362 63196 51363 63197 63198 on next page)

New Expanded Tools Decimal Equivalent

New Expanded Tools SERiES 135 5xD Decimal Equivalent Ti-NAmiTE-A (AiTiN) EDP No. 52300 52301 52302 64520 64521 64522 52303 64523 64524 64525 52304 64526 64527 64528 64529 64530 52305 52306 64531 52307 52308 52309 52310 52311 52312 52313 52314 64532 52315 64100 52316 64101 51580 64102 51581 64103 64104 51582 64105 52317 51583 64106 on next page)

Decimal Equivalent Ti-nAmnE-A (aitm) EDP No. 52318 64107 52319 51584 64108 52321 64109 52322 51585 52323 64110 51586 51587 64111 64112 52324 64113 52325 51588 52326 64114 64115 52327 64116 52328 52329 64117 51589 52330 64118 64119 52331 52332 64120 52333 64121 51506 51507 52334 64122 51590 64123 on next page)

New Expanded Tools SERiES 135 5xD (CONTINUED) Decimal Equivalent Ti-NAmiTE-A (AiTiN) EDP No. [64124 51508 ~64125 51509 [64126 51510 64127 52335 64128 52336 64129 64130 52337 51591 64131 52338 64132 52339 64133 52340 64134 64135 51511 64136 64137 51512 64138 52341 64139 51513 52342 64140 64141 51514 64142 52343 64143 52344 51515 64144 64145 64146 on next page)

Decimal Equivalent Ti-nAmnE-A (aitm) EDP No. 52345 64147 52346 64148 51516 64149 52347 64150 64151 64152 51517 64153 52348 64154 64155 51518 ~64156 51519 [64157 51520 64158 64159 52349 64160 51521 64161 51522 64162 64163 52350 64164 51523 64165 64166 64167 51524 64168 64169 51525 52351 64170 64171 on next page)

New Expanded Tools SERiES 135 5xD (CONTINUED) Decimal Equivalent (continued on next page)

New Expanded Tools SERiES 135 5xD (CONTINUED) Decimal Equivalent

Fractional    Speed & Feed Recommendations Hardness (Brinell) Cast Irons Gray, Malleable, Ductile

Fractional    Speed & Feed Recommendations Hardness (Brinell) Super Alloys (Nickel , Cobalt, Iron Base) Inconel 601, 617, 625, Incoloy, Monel 400, Rene, Waspaloy Titanium Alloys Pure Ttanium, Ti6Al4V, Ti6Al2Sn4Zr2Mo, Ti4Al4Mo2Sn0.5Si, Ti-6Al4V Copper Alloys Alum Bronze, C110, Muntz Brass Note: •  rpm = sfm x 3.82 / D1 •  ipm = (inch / revolution) x rpm •  reduce speed and feed for materials harder than listed •  refer to the SGS Tool Wizard for complete technical information (www.sgstool.com) Tool Wizard CALCULATE APPLICATION PARAMETERS

Metric    Speed & Feed Recommendations Hardness (Brinell) Cast Irons Gray, Malleable, Ductile Feed (mm/min) Feed (mm/min) Feed (mm/min) Feed (mm/min) Feed (mm/min) Feed (mm/min) Feed (mm/min) Feed (mm/min) Feed (mm/min) Feed (mm/min) Feed (mm/min) Feed (mm/min) Feed (mm/min) Feed (mm/min) Feed (mm/min)